SAFETY275
Operation:
The horn will chirp once when the selected pres -
sure is reached to let the user know when to
stop inflating or deflating the tire.
The horn will chirp three times if the tire is over -
inflated or over deflated and will continue to
chirp every five seconds if the user continues to
inflate or deflate the tire.
The horn will chirp once again when enough air
is added or removed to reach proper selected
pressure level.
Tire Pressure Information System (TPIS)
3500/4500/5500 Series Trucks
Your vehicle may be equipped with a Tire Pressure
Information System (TPIS).
The Tire Pressure Information System (TPIS) uses
wireless technology with wheel rim mounted
electronic sensors to transmit tire pressure levels.
Sensors mounted to each wheel as part of the
valve stem transmit tire pressure readings to the
receiver module.
NOTE:It is particularly important for you to check the tire
pressure in all of the tires on your vehicle monthly
and to maintain the proper pressure. The TPIS consists of the following components:
Receiver module
Four TPMS sensors (Single Rear Wheel (SRW)
applications)
Six TPMS sensors (Dual Rear Wheel (DRW)
applications)
Pressure display in the instrument cluster
The TPIS will display all four (Single Rear Wheel
(SRW) applications) or six (Dual Rear Wheel (DRW)
applications) tire pressure values in the instrument
cluster display.
If a system fault is detected, the instrument cluster
will display a "SERVICE TPM SYSTEM" message for
a minimum of five seconds and then display
dashes (- -) in place of the pressure value to
indicate which sensor is not being received.
If the ignition switch is cycled, this sequence will
repeat, providing the system fault still exists. If the
system fault no longer exists, the "SERVICE TPM
SYSTEM" message will no longer be displayed, and
a pressure value will display in place of the dashes.
A system fault can occur due to any of the
following:
Signal interference due to electronic devices or
driving next to facilities emitting the same radio
frequencies as the TPMS sensors.
Installing aftermarket window tinting that
contains materials that may block radio wave
signals.
Accumulation of snow or ice around the wheels
or wheel housings.
Using tire chains on the vehicle.
Using wheels/tires not equipped with TPMS
sensors.
OCCUPANT RESTRAINT SYSTEMS
Some of the most important safety features in your
vehicle are the restraint systems:
OCCUPANT RESTRAINT SYSTEMS
F
EATURES
Seat Belt Systems
Supplemental Restraint Systems (SRS) Air Bags
Child Restraints
Some of the safety features described in this
section may be standard equipment on some
models, or may be optional equipment on others. If
you are not sure, ask an authorized dealer.
6
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328
SERVICING AND MAINTENANCE
SCHEDULED SERVICING — GASOLINE
ENGINE
Your vehicle is equipped with an automatic oil
change indicator system. The oil change indicator
system will remind you that it is time to take your
vehicle in for scheduled maintenance.
Based on engine operation conditions, the oil
change indicator message will illuminate. This
means that service is required for your vehicle.
Operating conditions such as frequent short-trips,
trailer tow, extremely hot or cold ambient
temperatures will influence when the “Oil Change
Required” message is displayed. Have your vehicle
serviced as soon as possible, within the next
500 miles (805 km).An authorized dealer will reset the oil change
indicator message after completing the scheduled
oil change. If a scheduled oil change is performed
by someone other than an authorized dealer, the
message can be reset by referring to the steps
described under Instrument Cluster Display
Ú
page 81.
Under no circumstances should oil change
intervals exceed 8,000 miles (13,000 km),
12 months or 350 hours of engine run time,
whichever comes first. The 350 hours of engine
run or idle time is generally only a concern for fleet
customers. Once A Month Or Before A Long Trip:
Check engine oil level.
Check windshield washer fluid level.
Check the tire inflation pressures and look for
unusual wear or damage. Rotate at the first sign
of irregular wear.
Check the fluid levels of the coolant reservoir,
brake master cylinder, power steering and auto
-
matic transmission (6-speed only), and fill as
needed.
Check function of all interior and exterior lights.
22_DPF_OM_EN_USC_t.book Page 328
332SERVICING AND MAINTENANCE
SCHEDULED SERVICING — DIESEL ENGINE
Required Maintenance Intervals
Refer to the maintenance plan on the following
pages for the required maintenance intervals.
More frequent maintenance may be needed in
severe conditions, such as dusty areas and very
short trip driving. In some extreme conditions,
additional maintenance not specified in the
maintenance schedule may be required.
At Each Stop For Fuel
Check the engine oil level at least 30 minutes after
a fully warmed engine is shut off. Checking the oil
level while the vehicle is on level ground will
improve the accuracy of the oil level reading. Add
oil only when the level is at or below the ADD or
MIN mark.
Once A Month
Inspect the batteries, and clean and tighten the
terminals as required.
Check the fluid levels of the coolant reservoir,
brake master cylinder, and automatic transmis -
sion, and add as needed. At Each Oil Change
Change the engine oil filter.
Inspect the exhaust system.
Check the tire inflation pressures and look for
unusual wear or damage. Rotate at the first sign
of irregular wear.
Inspect engine air cleaner filter. Replace the
engine air cleaner filter, if necessary.
Inspect the CV/Universal joints.
Check the coolant level, hoses, and clamps.
Inspect front end, and lubricate — If equipped
with serviceable fittings.
Inspect and replace the Evaporative System
Fresh Air Filter as necessary, replacement may
be more frequent if vehicle is operated in
extreme dusty conditions.
Inspection and service should also be performed
anytime a malfunction is observed or suspected.
Retain all receipts.
NOTE:Using white lithium grease, lubricate the door
hinge pivot joints twice a year to prevent
premature wear.
OIL CHANGE INDICATOR SYSTEM —
D
IESEL ENGINE
Your vehicle is equipped with an engine oil change
indicator system. This system will alert you when it
is time to change your engine oil by displaying the
words “Oil Change Due” in your instrument cluster
display. The engine oil change indicator system is
duty cycle based, which means the engine oil
change interval may fluctuate depending on your
personal driving style. Failure to change the engine
oil per the maintenance schedule can result in
internal engine damage.
An authorized dealer will reset the oil change
indicator message after completing the scheduled
oil change. If a scheduled oil change is performed
by someone other than an authorized dealer, the
message can be reset by referring to the steps
described under Instrument Cluster Display
Ú page 81.
Replace the engine oil and oil filter every
15,000 miles (24,000 km) or 12 months, or
sooner if prompted by the oil change indicator
system. Under no circumstances should oil change
intervals exceed 15,000 miles (24,000 km) or 12 months, whichever comes first.CAUTION!
Failure to perform the required maintenance
items may result in damage to the vehicle.
22_DPF_OM_EN_USC_t.book Page 332
SERVICING AND MAINTENANCE333
NOTE:
Under no circumstances should oil change inter -
vals exceed 15,000 miles (24,000 km) or
12 months or 500 hours, whichever comes first.
It is recommended that every 3,000 miles
(4,800 km), check the engine oil level at least
30 minutes after a fully warmed engine is shut
off. Checking the oil level while the vehicle is on
level ground will improve the accuracy of the oil
level reading. Add oil only when the level is at or
below the ADD or MIN mark.
Severe service (high ambient temperature,
short trips, heavy loading, trailer towing,
off-road, or law enforcement use) may reduce
oil change intervals. If models configured with optional B20 capability
are operated with greater than 5% levels of
biodiesel, the oil change interval must not exceed
12,500 miles (20,000 km) or 400 hours,
whichever comes first under any circumstances.
See the Fuel Requirements section for more
information regarding operation with biodiesel
blend (B6-B20) fuel meeting ASTM specification
D-7467.
PERFORM SERVICE INDICATOR —
D
IESEL ENGINE
Your vehicle will require emissions maintenance at
a set interval. To help remind you when this
maintenance is due, the instrument cluster will
display “Perform Service”. When the “Perform
Service” message is displayed on the instrument
cluster it is necessary to have the emissions
maintenance performed. Emissions maintenance
may include replacing the Closed Crankcase
Ventilation (CCV) filter element. The procedure for
clearing and resetting the “Perform Service”
indicator message is located in the appropriate
Service Information.
8
22_DPF_OM_EN_USC_t.book Page 333
SERVICING AND MAINTENANCE359
Fluid Level Check — 8-Speed Transmission
The fluid level is preset at the factory and does not
require adjustment under normal operating
conditions. Routine fluid level checks are not
required, therefore the transmission has no
dipstick. An authorized dealer can check your
transmission fluid level using special service tools.
If you notice fluid leakage or transmission
malfunction, visit an authorized dealer
immediately to have the transmission fluid level
checked. Operating the vehicle with an improper
fluid level can cause severe transmission damage.
Fluid Level Check — 6-Speed Transmission
It is best to check the fluid level when the
transmission is at normal operating temperature
(158-176°F / 70-80°C). This normally occurs
after at least 15 miles (25 km) of driving. At normal
operating temperature the fluid cannot be held
comfortably between the fingertips. You can read
the transmission sump temperature in the
instrument cluster screen Ú page 81.Use the following procedure to check the
transmission fluid level properly:
1. Monitor the transmission temperature using
the instrument cluster display, and operate
the vehicle as required to reach the normal
operating temperature. If the transmission is
not functioning properly, or the vehicle cannot
be driven, see the NOTE and CAUTION below
about checking the fluid level at colder
temperatures.
2. Park the vehicle on level ground.
3. Run the engine at normal idle speed for at least 60 seconds, and leave the engine
running for the rest of this procedure.
4. Fully apply the parking brake, and press the brake pedal.
5. Place the gear selector momentarily into each gear position (allowing time for the
transmission to fully engage in each position),
ending with the transmission in PARK.
6. Remove the dipstick, wipe it clean and reinsert it until seated.
7. Remove the dipstick again and note the fluid level on both sides. The fluid level reading is
only valid if there is a solid coating of oil on
both sides of the dipstick. Note that the holes
in the dipstick will be full of fluid if the actual
level is at or above the hole. The fluid level
should be between the “HOT” (upper) reference holes on the dipstick at normal
operating temperature. If the fluid level is low,
add fluid through the dipstick tube to bring it to
the proper level.
Do not overfill. Use ONLY the
specified fluid Ú page 407. After adding any
quantity of oil through the dipstick tube, wait a
minimum of two minutes for the oil to fully
drain into the transmission before rechecking
the fluid level.
NOTE:If it is necessary to check the transmission below
the operating temperature, the fluid level should
be between the two “COLD” (lower) holes on the
dipstick with the fluid at 60-70°F / 16-21°C. Only
use the COLD region of the dipstick as a rough
reference when setting the fluid level after a trans -
mission service or fluid change. Re-check the fluid
level, and adjust as required, once the trans -
mission reaches normal operating temperature.
8. Reinsert the dipstick. Check for leaks. Release the parking brake.
CAUTION!
If a transmission fluid leak occurs, visit an
authorized dealer immediately. Severe
transmission damage may occur. An authorized
dealer has the proper tools to adjust the fluid
level accurately.
CAUTION!
If the fluid temperature is below 50°F (10°C) it
may not register on the dipstick. Do not add fluid
until the temperature is elevated enough to
produce an accurate reading. Run the engine at
idle, in PARK, to warm the fluid.
8
22_DPF_OM_EN_USC_t.book Page 359
392SERVICING AND MAINTENANCE
Dual Rear Wheels
Tire Rotation
The tires used on dual wheel assemblies should be
matched for wear to prevent overloading one tire in
a set. To check if tires are even, lay a straight edge
across all four tires. The straight edge should touch
all the tires.
NOTE:If your vehicle is equipped with a Tire Pressure
Information System (TPIS):
The Tire Pressure Information System (TPIS)
uses unique sensors in the inner rear wheels to
help identify them from the outer rear wheels,
because of this, the inner and outer wheel loca -
tions can’t be switched.
After a tire rotation is completed, as shown
below, the system can auto learn the locations
of each sensor ID. Auto learning/localization occurs when the vehicle ignition status is
changed from Off to On and speeds of greater
than 5 mph (8 km/h) are obtained and remain
over 5 mph (8 km/h) for at about a 15 minute
period. You may need to drive for 20 minutes to
account slower speeds and stops.
If the tires are rotated incorrectly, the Auto local
-
ization of the TPIS sensors will fail to locate
correctly resulting in incorrect locations for the
pressure values displayed in the Instrument
Cluster.
DEPARTMENT OF TRANSPORTATION
UNIFORM TIRE QUALITY GRADES
The following tire grading categories
were established by the National
Highway Traffic Safety Administration.
The specific grade rating assigned by the
tire's manufacturer in each category is
shown on the sidewall of the tires on
your vehicle.
All passenger vehicle tires must conform
to Federal safety requirements in
addition to these grades.
TREADWEAR
The Treadwear grade is a comparative
rating, based on the wear rate of the tire
when tested under controlled conditions
on a specified government test course.
For example, a tire graded 150 would
wear one and one-half times as well on
the government course as a tire graded
100. The relative performance of tires
depends upon the actual conditions of
their use, however, and may depart
significantly from the norm due to
CAUTION!
4500/5500 Dual Rear Tires may only have
one approved direction of rotation. This is to
accommodate the asymmetrical design (tread
pattern) of the On/Off road tire.
When replacing a flat, the spare tire may have
to be remounted on the rim or installed at a
different location to maintain the correct
placement of the tire on the wheel relative to
the tire/wheel position on the vehicle. For
example, if the spare is used to replace an
outer rear tire it will have to be remounted on
the rim so that the wheel is dished inward.
That way the tread design of asymmetrical
tires will maintain proper position.
22_DPF_OM_EN_USC_t.book Page 392
396SERVICING AND MAINTENANCE
Cleaning Plastic Instrument Cluster
Lenses
The lenses in front of the instruments in this
vehicle are molded in clear plastic. When cleaning
the lenses, care must be taken to avoid scratching
the plastic.
Clean with a wet soft cloth. A mild soap solution
may be used, but do not use high alcohol content
or abrasive cleaners. If soap is used, wipe clean
with a clean damp cloth. Dry with a soft cloth.
LEATHER SURFACES
Mopar® Total Clean is specifically recommended
for leather upholstery.
Your leather upholstery can be best preserved by
regular cleaning with a damp soft cloth. Small
particles of dirt can act as an abrasive and damage
the leather upholstery and should be removed
promptly with a damp cloth. Stubborn soils can be
removed easily with a soft cloth and Mopar® Total
Clean. Care should be taken to avoid soaking your
leather upholstery with any liquid. Please do not
use polishes, oils, cleaning fluids, solvents,
detergents, or ammonia-based cleaners to clean
your leather upholstery.
NOTE:If equipped with light colored leather, it tends to
show any foreign material, dirt, and fabric dye
transfer more so than darker colors. The leather is
designed for easy cleaning, and the manufacturer
recommends Mopar® Total Care leather cleaner
applied on a cloth to clean the leather seats as
needed.GLASS SURFACES
All glass surfaces should be cleaned on a regular
basis with Mopar® Glass Cleaner, or any
commercial household-type glass cleaner. Never
use an abrasive type cleaner. Use caution when
cleaning the inside rear window equipped with
electric defrosters or windows equipped with radio
antennas. Do not use scrapers or other sharp
instruments that may scratch the elements.
When cleaning the rear view mirror, spray cleaner
on the towel or cloth that you are using. Do not
spray cleaner directly on the mirror.
CAUTION!
Do not use Alcohol and Alcohol-based and/or
Ketone based cleaning products to clean leather
upholstery, as damage to the upholstery may
result.
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417
I
Idle-Up Feature
.............................................. 115Ignition............................................................ 18Switch......................................................... 18Illuminated Entry............................................. 52Inside Rearview Mirror............................ 38, 312Instrument Cluster...................... 78, 79, 80, 81Descriptions.............................................. 102Display........................................................ 81Engine Oil Reset.......................................... 82Instrument Panel Lens Cleaning.................... 396Integrated Trailer Brake Control.................... 179Interior Appearance Care............................... 395Interior Lights.................................................. 51Intermittent Wipers (Delay Wipers).................. 53Intervention Regeneration Strategy........ 90, 350Inverter Outlet (115V)...................................... 69
J
Jack Location................................................. 315Jack Operation............................................... 315Jacking And Tire Changing............................. 315Jump Starting................................................ 319
K
Key Fob Programming Additional Key Fobs
.............. 17Key Fob Battery Service (Remote Keyless
Entry)............................................................... 16
Key Fob Programming (Remote Keyless
Entry)............................................................... 17Keyless Enter 'n Go™.................... 25, 107, 109Passive Entry............................................... 25Keys................................................................. 15
L
Lane Change And Turn Signals........................ 50Lane Change Assist......................................... 50LaneSense.................................................... 156Latches......................................................... 309Hood............................................................ 73Lead Free Gasoline....................................... 399Leaks, Fluid.................................................. 309Life Of Tires................................................... 385Light Bulbs........................................... 309, 371LIghtsElectrinic Power Steering Pump.................. 97Oil Temperature........................................... 96Lights............................................................ 309Air Bag...................................... 95, 284, 307Automatic High Beam.................................. 48Brake Assist Warning............................... 263Brake Warning............................................. 95Bulb Replacement.................................... 371Cab Top Clearance................................... 375Cargo........................................................... 50Center Mounted Stop............................... 375
Courtesy/Reading........................................51Cruise....................................................... 102Daytime Running.........................................48Electronic Stability Program (ESP) Indicator..................................................96Exterior.............................................. 47, 309Fog............................................................ 374Four Wheel Drive Indicator....................... 139Hazard Warning Flasher........................... 311Headlights............................................ 47, 48High Beam...................................................48Hill Descent Control Indicator................... 263Illuminated Entry.........................................52Interior.........................................................51Lights On Reminder.....................................49Low Fuel......................................................99Malfunction Indicator (Check Engine)..........97Park.......................................................... 102Passing........................................................48Seat Belt Reminder.....................................94Security Alarm.............................................96Service...................................................... 371Traction Control........................................ 263Transfer Case........................................... 139Turn Signals..................... 50, 102, 309, 373Warning Instrument Cluster Descriptions.................................. 96, 102Limited-Slip Differential....................... 139, 36111
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