7
SERVICING AND MAINTENANCE
SCHEDULED SERVICING — GASOLINE
ENGINE .................................................................. 328Maintenance Plan – Gasoline Engine.......... 329
SCHEDULED SERVICING — DIESEL ENGINE .... 332
Oil Change Indicator System — Diesel
Engine ............................................................ 332
Perform Service Indicator — Diesel
Engine ............................................................ 333
Maintenance Plan — Diesel Engine ............. 334
ENGINE COMPARTMENT .................................... 338
6.4L Gasoline Engine ................................... 3386.7L Diesel Engine ........................................ 339
Checking Oil Level ......................................... 340
Adding Washer Fluid ..................................... 340
Maintenance-Free Battery ........................... 340
Pressure Washing ......................................... 341
VEHICLE MAINTENANCE .................................... 341
Engine Oil ...................................................... 341Engine Oil Filter ............................................. 342
Engine Air Cleaner Filter ............................... 342
Air Conditioner Maintenance ........................ 344
Accessory Drive Belt Inspection ................... 346
Draining Fuel/Water Separator Filter .......... 347
Engine Mounted Fuel Filter Replacement ... 348
Underbody Mounted Fuel Filter
Replacement ................................................. 349
Priming If The Engine Has Run Out Of
Fuel ................................................................ 350 Intervention Regeneration Strategy —
Message Process Flow ................................ 350
Diesel Exhaust Fluid (DEF) ........................... 351Body Lubrication ........................................... 351Windshield Wiper Blades.............................. 351Exhaust System ............................................ 353
Cooling System ............................................. 354Charge Air Cooler — Inter-Cooler ................. 357
Brake System ............................................... 358
Automatic Transmission ............................... 358
Rear Axle And 4x4 Front Driving Axle Fluid
Level .............................................................. 360
Transfer Case ............................................... 361
Noise Control System Required
Maintenance & Warranty ............................. 361
Fuses.............................................................. 364
Bulb Replacement......................................... 371
TIRES..................................................................... 376
Tire Safety Information ................................. 376
Tires — General Information ......................... 383
Tire Types....................................................... 386
Spare Tires — If Equipped ............................. 387
Wheel And Wheel Trim Care ......................... 389
Snow Traction Devices ................................. 390
Tire Rotation Recommendations ................. 391
DEPARTMENT OF TRANSPORTATION
UNIFORM TIRE QUALITY GRADES ................... 392
Treadwear ...................................................... 392
Traction Grades ............................................. 393Temperature Grades ..................................... 393 STORING THE VEHICLE ....................................... 393
BODYWORK .......................................................... 393
Protection From Atmospheric Agents .......... 393
Body And Underbody Maintenance ............. 394
Preserving The Bodywork ............................. 394
INTERIORS ........................................................... 395
Seats And Fabric Parts ................................. 395
Plastic And Coated Parts .............................. 395
Leather Surfaces........................................... 396
Glass Surfaces ............................................. 396
TECHNICAL SPECIFICATIONS
VEHICLE IDENTIFICATION NUMBER (VIN) ....... 397
BRAKE SYSTEM .................................................. 397Hydraulic Brake Assist — If Equipped .......... 397
WHEEL AND TIRE TORQUE SPECIFICATIONS .. 397
Torque Specifications ................................... 397
FUEL REQUIREMENTS— GASOLINE ENGINE .... 399
6.4L Engine ................................................... 399
Reformulated Gasoline................................. 399
Materials Added To Fuel ............................... 399
Gasoline/Oxygenate Blends ......................... 399
Do Not Use E-85 In Non-Flex Fuel
Vehicles ......................................................... 400
CNG And LP Fuel System Modifications ...... 400Methylcyclopentadienyl Manganese
Tricarbonyl (MMT) In Gasoline ..................... 400Fuel System Cautions ................................... 400
22_DPF_OM_EN_USC_t.book Page 7
GETTING TO KNOW YOUR INSTRUMENT PANEL99
Low Fuel Warning Light
When the fuel level reaches
approximately 3.2 gal (12 L) this light will
turn on, and remain on until fuel is
added.
A single warning chime will sound with Low Fuel
Warning.
Low Coolant Level Warning Light
This telltale will turn on to indicate the
vehicle coolant level is low Ú page 341.
Loose Fuel Filler Cap Warning Light —
If Equipped
This warning light will illuminate when the
fuel filler cap is loose. Properly close the
filler cap to disengage the light. If the
light does not turn off, please see an
authorized dealer.
Tire Pressure Monitoring System (TPMS)
Warning Light — If Equipped
The warning light switches on and a
message is displayed to indicate that the
tire pressure is lower than the
recommended value and/or that slow
pressure loss is occurring. In these cases, optimal
tire duration and fuel consumption may not be
guaranteed. Should one or more tires be in the condition
mentioned above, the display will show the
indications corresponding to each tire.
Each tire, including the spare (if provided), should
be checked monthly when cold and inflated to the
inflation pressure recommended by the vehicle
manufacturer on the vehicle placard or tire
inflation pressure label. If your vehicle has tires of
a different size than the size indicated on the
vehicle placard or tire inflation pressure label, you
should determine the proper tire inflation pressure
for those tires.
As an added safety feature, your vehicle has been
equipped with a TPMS that illuminates a low tire
pressure telltale when one or more of your tires is
significantly underinflated. Accordingly, when the
low tire pressure telltale illuminates, you should
stop and check your tires as soon as possible, and
inflate them to the proper pressure. Driving on a
significantly underinflated tire causes the tire to
overheat and can lead to tire failure. Underinflation also reduces fuel efficiency and tire tread life, and
may affect the vehicle’s handling and stopping
ability.
Please note that the TPMS is not a substitute for
proper tire maintenance, and it is the driver’s
responsibility to maintain correct tire pressure,
even if underinflation has not reached the level to
trigger illumination of the TPMS low tire pressure
telltale.
Your vehicle has also been equipped with a TPMS
malfunction indicator to indicate when the system
is not operating properly. The TPMS malfunction
indicator is combined with the low tire pressure
telltale. When the system detects a malfunction,
the telltale will flash for approximately one minute
and then remain continuously illuminated. This
sequence will continue upon subsequent vehicle
start-ups as long as the malfunction exists. When
the malfunction indicator is illuminated, the
system may not be able to detect or signal low tire
pressure as intended. TPMS malfunctions may
occur for a variety of reasons, including the
installation of replacement or alternate tires or
wheels on the vehicle that prevent the TPMS from
functioning properly. Always check the TPMS
malfunction telltale after replacing one or more
tires or wheels on your vehicle to ensure that the
replacement or alternate tires and wheels allow
the TPMS to continue to function properly.
CAUTION!
Do not continue driving with one or more flat
tires as handling may be compromised. Stop the
vehicle, avoiding sharp braking and steering. If a
tire puncture occurs, repair immediately using
the dedicated tire repair kit and contact an
authorized dealer as soon as possible.
3
22_DPF_OM_EN_USC_t.book Page 99
100GETTING TO KNOW YOUR INSTRUMENT PANEL
Anti-Lock Brake System (ABS) Warning
Light
This warning light monitors the ABS. The
light will turn on when the ignition is
placed in the ON/RUN or ACC/ON/RUN
position and may stay on for as long as
four seconds.
If the ABS light remains on or turns on while
driving, then the Anti-Lock portion of the brake
system is not functioning and service is required as
soon as possible. However, the conventional brake
system will continue to operate normally,
assuming the Brake Warning Light is not also on. If the ABS light does not turn on when the ignition
is placed in the ON/RUN or ACC/ON/RUN position,
have the brake system inspected by an authorized
dealer.
Service Forward Collision Warning (FCW)
Light — If Equipped
This warning light will illuminate to
indicate a fault in the Forward Collision
Warning System. Contact an authorized
dealer for service Ú
page 266.
Service LaneSense Warning Light —
If Equipped
This warning light will illuminate when the
LaneSense system is not operating and
requires service. Please see an
authorized dealer.
Service 4WD Warning Light — If Equipped
This warning light will illuminate to signal
a fault with the 4WD system. If the light
stays on or comes on during driving, it
means that the 4WD system is not
functioning properly and that service is required.
We recommend you drive to the nearest service
center and have the vehicle serviced immediately.
Cruise Control Fault Warning Light
This warning light will illuminate to
indicate the Cruise Control System is not
functioning properly and service is
required. Contact an authorized dealer.
YELLOW INDICATOR LIGHTS
Forward Collision Warning (FCW) Off
Indicator Light — If Equipped
This indicator light illuminates to indicate
that Forward Collision Warning is off
Ú page 266.
TOW/HAUL Indicator Light
This indicator light will illuminate when
TOW/HAUL mode is selected.
Trailer Merge Assist Indicator Light —
If Equipped
This indicator light will illuminate to
indicate when Trailer Merge Assist has
been activated.
Cargo Light — If Equipped
This indicator light will illuminate when
the cargo light is activated by pushing the
cargo light button on the headlight
switch.
CAUTION!
The TPMS has been optimized for the original
equipment tires and wheels. TPMS pressures
and warning have been established for the tire
size equipped on your vehicle. Undesirable
system operation or sensor damage may result
when using replacement equipment that is not
of the same size, type, and/or style. Aftermarket
wheels can cause sensor damage. Using
aftermarket tire sealants may cause the Tire
Pressure Monitoring System (TPMS) sensor to
become inoperable. After using an aftermarket
tire sealant it is recommended that you take
your vehicle to an authorized dealer to have your
sensor function checked.
22_DPF_OM_EN_USC_t.book Page 100
STARTING AND OPERATING117
IDLE SHUTDOWN
This feature can be enabled so that the truck will
automatically shutdown when the truck has been
idling for a set period of time when the engine is at
operating temperature. Idle time can be set in
5 minute increments between 5 and 60 minutes.
See an authorized dealer to enable this feature.
NOTE:The idle shut down timer is disabled while the PTO
(Power Take-off) is active.
PROGRAMMABLE MAXIMUM VEHICLE
S
PEED
This feature allows the owner to set a maximum
vehicle speed for the vehicle. The 2500 and
3500 Series maximum vehicle speed can be set
between 40 mph to 87 mph (64 km/h to
140 km/h). The 4500/5500 Series maximum
vehicle speed can be set between 40 mph to
85 mph (64 km/h to 136 km/h). See an
authorized dealer to enable this feature.
NOTE:DO NOT set the maximum vehicle speed to a value
greater than what the vehicle tires are rated for.
OPERATING PRECAUTIONS
Avoid Overheating The Engine
The temperature of the engine coolant (antifreeze:
a mixture of 50% ethylene-glycol and 50% water)
must not exceed the normal range of the
temperature gauge 240°F (116°C) with a 21 psi
(145 kPa) coolant pressure cap.
Usually the engine coolant (antifreeze)
temperature indicated during operation will be to
the left of center in the normal range of the gauge.
Avoid Low Coolant Temperature Operation
Continual operation at low engine coolant
(antifreeze) temperature below the normal range
on the gauge 140°F (60°C) can be harmful to the
engine. Low engine coolant (antifreeze)
temperature can cause incomplete combustion
which allows carbon and varnish to form on piston
rings and injector nozzles. Also, the unburned fuel
can enter the crankcase, diluting the lubricating oil
and causing rapid wear to the engine.
COOLING SYSTEM TIPS
To reduce potential for engine and transmission
overheating in high ambient temperature
conditions, take the following actions:
City Driving — When stopped, shift the transmis -
sion into NEUTRAL and increase engine idle
speed.
Highway Driving — Reduce your speed.
Up Steep Hills — Select a lower transmission
gear.
Air Conditioning — Turn it off temporarily.
Do Not Operate The Engine With Low Oil
Pressure
When the engine is at normal operating
temperature, the minimum oil pressures required
are:
Idle 700 to 800 RPM 10 psi (69 kPa)Full speed and load 30 psi (207 kPa)
CAUTION!
If oil pressure falls to less than normal readings,
shut the engine off immediately. Failure to do so
could result in immediate and severe engine
damage.
4
22_DPF_OM_EN_USC_t.book Page 117
134STARTING AND OPERATING
NOTE:Do not attempt to make a shift while only the front
or rear wheels are spinning. This could cause
damage to driveline components.
When operating your vehicle in 4WD LOW, the
engine speed is approximately three times that of
the two-wheel drive or 4WD HIGH positions at a
given road speed. Take care not to overspeed the
engine and do not exceed 25 mph (40 km/h).
Proper operation of four-wheel drive vehicles
depends on tires of equal size, type and
circumference on each wheel. Any difference in
tire size can cause damage to the drivetrain.
Because four-wheel drive provides improved
traction, there is a tendency to exceed safe turning
and stopping speeds. Do not go faster than road
conditions permit.
Shifting Procedure
NOTE:
If any of the requirements to select a new
transfer case position have not been met, the transfer case will not shift. The position indi
-
cator light for the previous position will remain
on and the newly selected position indicator
light will continue to flash until all the require -
ments for the selected position have been met.
If all the requirements to select a new transfer
case position have been met, the current posi -
tion indicator light will turn off, the selected posi -
tion indicator light will flash until the transfer
case completes the shift. When the shift is
complete, the position indicator light for the
selected position will stop flashing and remain
on.
2WD TO 4WD HIGH
Push the desired position on the four-wheel drive
control switch to shift the transfer case. Shifts
between two-wheel drive and 4WD HIGH can be
done with the vehicle stopped or in motion. With
the vehicle in motion, the transfer case will
engage/disengage faster if you momentarily
release the accelerator pedal after turning the
control switch. If the vehicle is stopped, the ignition
switch must be in the ON/RUN position with the
engine either running or off. This shift cannot be
completed if the ignition switch is in the ACC
position.
NOTE:The four-wheel drive system will not allow shifts
between 2WD/4WD HIGH if the front and/or rear wheels are spinning (no traction). In this situation,
the selected position indicator light will flash and
the original position indicator light will remain on.
At this time, reduce speed and stop spinning the
wheels to complete the shift.
2WD OR 4WD HIGH TO 4WD LOW
NOTE:
When shifting into or out of 4WD LOW some gear
noise may be heard. This noise is normal and is not
detrimental to the vehicle or occupants.
Shifting can be performed with the vehicle rolling
2 to 3 mph (3 to 5 km/h) or completely stopped.
You can use either of the following procedures:
Preferred Procedure
1. With the engine running, slow the vehicle to
2 to 3 mph (3 to 5 km/h).
2. Shift the transmission into NEUTRAL.
3. While still rolling, push the desired position on the transfer case control switch.
4. After the desired position indicator light is on (not flashing), shift the transmission back into
gear.
Alternate Procedure
1. Bring the vehicle to a complete stop.
2. With the ignition switch in the ON/RUN position and the engine running, shift the
transmission into NEUTRAL.
WARNING!
Always engage the parking brake when powering
down the vehicle if the SERV 4WD Warning Light
is illuminated. Not engaging the parking brake
may allow the vehicle to roll which may cause
personal injury or death.
22_DPF_OM_EN_USC_t.book Page 134
136STARTING AND OPERATING
This electronically shifted transfer case is designed
to be driven in the two-wheel drive position (2WD)
for normal street and highway conditions on dry,
hard surfaced roads.
When additional traction is required, the transfer
case 4WD HIGH and 4WD LOW positions can be
used to maximize torque to the front driveshaft,
forcing the front and rear wheels to rotate at the
same speed. This is accomplished by rotating the
four-wheel drive Control Switch to the desired
position.
For specific shifting instructions Ú page 137.
The 4WD HIGH and 4WD LOW positions are
designed for loose, slippery road surfaces only.
Driving in the 4WD HIGH and 4WD LOW positions
on dry hard surfaced roads may cause increased
tire wear and damage to the driveline components.
NOTE:The transfer case N (Neutral) button is located on
the lower left hand corner of the four-wheel drive
Control Switch. The transfer case N (Neutral)
position is to be used for recreational towing only
Ú page 185.
Transfer Case Position Indicator Lights
The Transfer Case Position Indicator Lights (4WD
and 4WD LOW) are located in the instrument
cluster and indicate the current and desired
transfer case selection. When you select a different transfer case position, the indicator lights
will do the following:
If All Of The Following Shift Conditions Are Met:
1. The current position indicator light will turn off.
2. The selected position indicator light will flash until the transfer case completes the shift.
3. When the shift is complete, the indicator light for the selected position will stop flashing and
remain on.
If One Or More Of The Following Shift Conditions
Are Not Met:
1. The indicator light for the current position will remain on.
2. The newly selected position indicator light will continue to flash.
3. The transfer case will not shift.
NOTE:Before retrying a selection, make certain that all
the necessary requirements for selecting a new
transfer case position have been met. To retry the
selection, turn the control switch back to the
current position, wait five seconds, and retry
selection Ú page 137.
The SERV 4WD Warning Light monitors the
electronically shifted four-wheel drive system. If
this light remains on after engine start-up or illuminates during driving, it means that the
four-wheel drive system is not functioning properly
and that service is required.
NOTE:Do not attempt to make a shift while only the front
or rear wheels are spinning, as this can cause
damage to driveline components.
When operating your vehicle in 4WD LOW, the
engine speed is approximately three times that of
the two-wheel drive or 4WD HIGH positions at a
given road speed. Take care not to overspeed the
engine and do not exceed 25 mph (40 km/h).
Proper operation of four-wheel drive vehicles
depends on tires of equal size, type and
circumference on each wheel. Any difference in
tire size can cause damage to the drivetrain.
Because four-wheel drive provides improved
traction, there is a tendency to exceed safe turning
and stopping speeds. Do not go faster than road
conditions permit.
WARNING!
Always engage the parking brake when powering
down the vehicle if the SERV 4WD Warning Light
is illuminated. Not engaging the parking brake
may allow the vehicle to roll, which may cause
personal injury.
22_DPF_OM_EN_USC_t.book Page 136
138STARTING AND OPERATING
MANUALLY SHIFTED TRANSFER CASE —
I
F EQUIPPED
The transfer case provides four positions:
Two-Wheel Drive High Range (2H)
Four-Wheel Drive Lock High Range (4H)
N (Neutral)
Four-Wheel Drive Low Range (4L)
For additional information on the appropriate use
of each transfer case position, see the information
below:
2H
Two-Wheel Drive High Range — This range is for
normal street and highway driving on dry, hard
surfaced roads.
4H
Four-Wheel Drive Lock High Range — This range
locks the front and rear driveshafts together
forcing the front and rear wheels to rotate at the
same speed. Additional traction for loose, slippery
road surfaces only.
N (Neutral)
N (Neutral) — This range disengages both the front
and rear driveshafts from the powertrain. To be
used for flat towing behind another vehicle
Ú page 185. 4L
Four-Wheel Drive Low Range — This range locks
the front and rear driveshafts together forcing the
front and rear wheels to rotate at the same speed.
Additional traction and maximum pulling power for
loose, slippery road surfaces only. Do not exceed
25 mph (40 km/h).
This transfer case is intended to be driven in the
2H position for normal street and highway
conditions such as dry, hard surfaced roads.
When additional traction is required, the 4H and 4L
positions can be used to lock the front and rear
driveshafts together and force the front and rear
wheels to rotate at the same speed. This is
accomplished by simply moving the gear selector
to the desired positions once the appropriate
speed and gear requirements are met
Ú
page 137.
The 4H and 4L positions are intended for loose,
slippery road surfaces only. Driving in the 4H and
4L positions on dry, hard surfaced roads may
cause increased tire wear and damage to the
driveline components.
The Transfer Case Position Indicator Light in the
instrument cluster will alert the driver that the
vehicle is in four-wheel drive and that the front and
rear driveshafts are locked together. This light will
illuminate when the transfer case is shifted into either the 4H or 4L position. There is no light for the
2H or N (Neutral) positions on some models.
When operating your vehicle in 4L, the engine
speed is approximately three times that of the
two-wheel drive or 4H positions at a given road
speed. Take care not to overspeed the engine and
do not exceed 25 mph (40 km/h).
Proper operation of four-wheel drive vehicles
depends on tires of equal size, type and
circumference on each wheel. Any difference will
adversely affect shifting and can cause damage to
the drivetrain.
NOTE:Do not attempt to make a shift while only the front
or rear wheels are spinning, as this can cause
damage to driveline components.
Because four-wheel drive provides improved
traction, there is a tendency to exceed safe turning
and stopping speeds. Do not go faster than road
conditions permit.
NOTE:Delayed shifts out of four-wheel drive may be expe -
rienced due to uneven tire wear, low or uneven tire
pressures, excessive vehicle loading, or cold
temperatures.
22_DPF_OM_EN_USC_t.book Page 138
162STARTING AND OPERATING
ParkSense Camera View
NOTE:
Front tires will display on the image when the
tires are turned.
Due to wide angle cameras in mirrors, the image
will appear distorted.
Top View will show which doors are open.
Open front doors will cancel the outside image.
Top View Plus Rear View This is the default view of the system in
REVERSE and is always paired with the
Top View of the vehicle with optional
active guidelines for the projected path
when enabled.
Rear Cross Path View
Pressing the Rear Cross Path soft key will
give the driver a wider angle view of the Rear View. The Top View will be disabled when this
is selected.
Top View Plus Front View
The Front View will show you what is
immediately in front of the vehicle and is
always paired with the Top View of the
vehicle.
Front Cross Path View Pressing the Front Cross Path soft key
will give the driver a wider angle view of
the Front View. The Top View will be
disabled when this is selected.
Backup Camera View Pressing the Backup Camera soft key will
provide a full screen rear view with Zoom
View.NOTE:If the Rear View Camera view was selected through
the Surround View Camera menu, exiting out of the
Rear View screen will return to the Surround View
menu. If the Back Up Camera was manually acti -
vated through the Controls menu of the Uconnect
system, exiting out of the display screen will return
to the Controls menu.
Cargo Camera
Pressing the Cargo Camera soft key will
provide a full screen view of the cargo
area.
NOTE:If the Cargo Camera view was selected through the
Surround View screen, exiting out of the Cargo
Camera screen will return to the Surround View
screen. If the Cargo Camera was manually acti -
vated through the Controls menu of the Uconnect
display, exiting out of the display screen will return
to the Controls menu.
Trailer Reverse Guidance
Pressing the Trailer Reverse Guidance
soft key will provide a full screen view of
the cargo area and trailer.
Pressing the Left & Right Tow Mirror Split
Screen View button within the Trailer
Reverse Guidance screen will display a
split screen to allow the driver to see both
sides of the trailer at the same time. This view
allows the driver to pan left/right to better frame
the trailer in the image.
NOTE:Trailer Reverse Guidance can only be selected
through the Surround View screen; exiting out of
the Trailer Reverse Guidance screen will return to
the Surround View screen.
Zoom View
When the Rear View image is being displayed, and
the vehicle speed is below 8 mph (13 km/h) while
in any gear, Zoom View is available. By pressing the
“magnifying glass” icon in the upper left of the
22_DPF_OM_EN_USC_t.book Page 162