
SERVICING AND MAINTENANCE263
VEHICLE MAINTENANCE
An authorized dealer has the qualified service
personnel, special tools, and equipment to
perform all service operations in an expert
manner. Service Manuals are available which
include detailed service information for your
vehicle. Refer to these Service Manuals before
attempting any procedure yourself.
NOTE:Intentional tampering with emissions control
systems may void your warranty and could result in
civil penalties being assessed against you.
ENGINE OIL
Engine Oil Selection
Use only the manufacturer's recommended fluids
Úpage 316.
NOTE:Hemi engines at times can tick right after startup
and then quiet down after approximately 30
seconds. This is normal and will not harm the
engine. This characteristic can be caused by short
drive cycles: for example, if the vehicle is started
then shut off after driving a short distance. Upon
restarting, you may experience a ticking sound.
Other causes could be if the vehicle is unused for
an extended period of time, incorrect oil, extended
oil changes or extended idling. If the engine
continues to tick or if the Malfunction Indicator
Light (MIL) comes on, see the nearest authorized
dealer.
American Petroleum Institute (API)
Approved Engine Oil
These symbols mean that the oil has been certified
by the API. The manufacturer only recommends API
trademark oils. The API Starburst trademark certifies
0W-20, 0W-30 and 5W-30 engine oils.
The API Donut trademark certifies 0W-40
and 5W-40 engine oil.
Synthetic Engine Oils
Your engine was designed for synthetic engine oils,
only use synthetic API approved engine oils.
Synthetic engine oils which do not have both the
correct API trademark and the correct SAE viscosity
grade numbers should not be used.
WARNING!
You can be badly injured working on or around a
motor vehicle. Only do service work for which
you have the knowledge and the proper
equipment. If you have any doubt about your
ability to perform a service job, take your vehicle
to a competent mechanic.
CAUTION!
Do not use chemical flushes in your engine oil as
the chemicals can damage your engine. Such
damage is not covered by the New Vehicle
Limited Warranty.
8
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264SERVICING AND MAINTENANCE
Shaker Hood — If Equipped
Shaker Hood Oil Filler
For vehicles equipped with a “Shaker Hood”, the
upper scoop will need to be removed so that oil can
be properly added to the engine.
To do this, you will need follow the procedure
below:
1. Remove the four nuts with the Shaker tool
located in glove compartment.
2. Lift off the upper scoop.
NOTE:Be sure to clean off all debris around or inside for
the Shaker assembly.
3. Locate the oil fill cover in base assembly to expose the oil fill cap.
4. Remove oil fill cap to add oil.
5. Re-install Shaker assembly.
Shaker Hood Air Filter Cleaning
Shaker air filters are made of a unique, washable
synthetic material. Base program air filters with
paper media cannot be washed. All filters follow
the same service interval, though Shaker systems
substitute a cleaning while paper air filter
elements are to be replaced.
1. Remove the air filter from the intake and set
the filter clamp aside.
2. Measure the length of the filter media.
3. Fill a bucket with warm clean water to the depth matching the filter media measurement
and add a mild household detergent or air
filter cleaning solution.
NOTE:Never use strong detergents, high pressure, or
gasoline on air filters.
4. Without allowing the solution to flow back into the inside of the air filter, submerge the filter
media into the water and let it soak for ten
minutes.
5. Empty the bucket filled with dirty water and repeat steps 3 and 4.
6. Refill the bucket with clean warm water and rinse the filter by rotating the filter.
NOTE:The water should be clean with no signs of dirt in
the bucket.
7. Allow the filter to air dry. Reinstall the filter on the intake system once it is dry.
NOTE:Do not use forced air pressure to dry the air filter
as damage may occur and void the warranty. Shaker Hood Removal And Cleaning
1. Remove the four nuts with the Shaker tool
located in the glove compartment.
2. Lift off the upper scoop.
NOTE:Be sure to clean off all debris around or inside of
the Shaker assembly.
3. Using a water and mild detergent clean the following locations:
The water drain slot located at the front
forward edge of the Shaker assembly.
The seals attached to the scoop and air box.
Lower water drains located in the lower
Shaker assembly and air box as well as the
hood interface areas for the seals. Apply
Mopar® Leather, Rubber & Vinyl Protectant
after cleaning to seals.
4. Reinstall Shaker assembly.
Materials Added To Engine Oil
The manufacturer strongly recommends against
the addition of any additives (other than leak
detection dyes) to the engine oil. Engine oil is an
engineered product and its performance may be
impaired by supplemental additives.
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SERVICING AND MAINTENANCE265
Disposing Of Used Engine Oil And Oil
Filters
Care should be taken in disposing of used engine
oil and oil filters from your vehicle. Used oil and oil
filters, indiscriminately discarded, can present a
problem to the environment. Contact an
authorized dealer, service station or governmental
agency for advice on how and where used oil and
oil filters can be safely discarded in your area.
ENGINE OIL FILTER
The engine oil filter should be replaced with a new
filter at every engine oil change.
Engine Oil Filter Selection
A full-flow type disposable oil filter should be used
for replacement. The quality of replacement filters
varies considerably. Only high quality Mopar®
certified filters should be used.
ENGINE AIR CLEANER FILTER
For the proper maintenance intervals Úpage 255.
NOTE:Be sure to follow the “Severe Duty Conditions”
maintenance interval if applicable. Engine Air Cleaner Filter Selection
The quality of replacement filters varies
considerably. Only high quality Mopar® certified
filters should be used.
T/A Air Filter Maintenance — If Equipped
Clean Engine Air Filter
T/A air filters are made of a unique, washable
material. Follow the recommended service interval
as for non-T/A air filters, substituting a cleaning for
replacement.Cleaning your engine air filter with the
recommended Mopar® Performance Air Filter
Service Kit is not required if you can still see any
part of the wire screen on the entire air filter
regardless of how dirty it may appear. When any
part of the wire screen is no longer visible on the air
filter, that is an indication it is time to clean the air
filter.
For cleaning instructions see steps 1-7 from the
Shaker Hood Air Filter Cleaning section
Ú
page 264.
8. Unique for T/A, using the Mopar® Performance
Air Filter Service Kit, spray oil evenly along the
crown of each filter pleat holding the nozzle about
3 inches (76 mm) away from the air filter. One
spray per 2 square inches (1,290 square mm) of
air filter. With one complete coat of oil, let it wick
(saturate) for about 20 minutes, and if required
touch up any light areas on either side of the filter.
WARNING!
The air induction system (air cleaner, hoses,
etc.) can provide a measure of protection in the
case of engine backfire. Do not remove the air
induction system (air cleaner, hoses, etc.) unless
such removal is necessary for repair or
maintenance. Make sure that no one is near the
engine compartment before starting the vehicle
with the air induction system (air cleaner, hoses,
etc.) removed. Failure to do so can result in
serious personal injury.
8
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266SERVICING AND MAINTENANCE
AIR CONDITIONER MAINTENANCE
For best possible performance, your air conditioner
should be checked and serviced by an authorized
dealer at the start of each warm season. This
service should include cleaning of the condenser
fins and a performance test. Drive belt tension
should also be checked at this time.
Refrigerant Recovery And Recycling
R-134a — If Equipped
R-134a Air Conditioning Refrigerant is a hydrofluo -
rocarbon (HFC) that is an ozone-friendly
substance. The manufacturer recommends that
air conditioning service be performed by an
authorized dealer or other service facilities using
recovery and recycling equipment.
NOTE:Use only manufacturer approved A/C system PAG
compressor oil and refrigerants.
Refrigerant Recovery And Recycling
R-1234yf — If Equipped
R–1234yf Air Conditioning Refrigerant is a
hydrofluoroolefin (HFO) that is endorsed by the
Environmental Protection Agency and is an
ozone-friendly substance with a low
global-warming potential. The manufacturer recommends that air
conditioning service be performed by an
authorized dealer using recovery and recycling
equipment.
NOTE:Use only manufacturer approved A/C system PAG
compressor oil, and refrigerants.
Cabin Air Filter
The filter is located in the fresh air inlet under the
hood, behind a removable panel in the cowl on the
passenger side of the vehicle, next to the
windshield wipers. When installing a new filter,
ensure its proper orientation.
1. Remove the access door in the cowl screen by
pressing the retaining clips.
Access Door
WARNING!
Use only refrigerants and compressor lubri -
cants approved by the manufacturer for your
air conditioning system. Some unapproved
refrigerants are flammable and can explode,
injuring you. Other unapproved refrigerants or
lubricants can cause the system to fail,
requiring costly repairs. Refer to Warranty
Information Book, for further warranty infor -
mation.
The air conditioning system contains refrig -
erant under high pressure. To avoid risk of
personal injury or damage to the system,
adding refrigerant or any repair requiring lines
to be disconnected should be done by an
experienced technician.
CAUTION!
Do not use chemical flushes in your air
conditioning system as the chemicals can
damage your air conditioning components. Such
damage is not covered by the New Vehicle
Limited Warranty.
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268SERVICING AND MAINTENANCE
Conditions that would require replacement:
Rib chunking (one or more ribs has separated
from belt body)
Rib or belt wear
Longitudinal belt cracking (cracks between two
ribs)
Belt slips
“Groove jumping" (belt does not maintain
correct position on pulley)
Belt broken (note: identify and correct problem
before new belt is installed)
Noise (objectionable squeal, squeak, or rumble
is heard or felt while drive belt is in operation) Some conditions can be caused by a faulty
component such as a belt pulley. Belt pulleys
should be carefully inspected for damage and
proper alignment.
Belt replacement on some models requires the
use of special tools, we recommend having your
vehicle serviced at an authorized dealer.
BODY LUBRICATION
Locks and all body pivot points, including such
items as seat tracks, door hinge pivot points and
rollers, liftgate, tailgate, decklid, sliding doors and
hood hinges, should be lubricated periodically with
a lithium-based grease, such as Mopar® Spray
White Lube to ensure quiet, easy operation and to
protect against rust and wear. Prior to the
application of any lubricant, the parts concerned
should be wiped clean to remove dust and grit;
after lubricating, excess oil and grease should be
removed. Particular attention should also be given
to hood latching components to ensure proper
function. When performing other underhood
services, the hood latch, release mechanism and
safety catch should be cleaned and lubricated. The external lock cylinders should be lubricated
twice a year, preferably in the Autumn and Spring.
Apply a small amount of a high quality lubricant,
such as Mopar® Lock Cylinder Lubricant directly
into the lock cylinder.
WINDSHIELD WIPER BLADES
Clean the rubber edges of the wiper blades and the
windshield periodically with a sponge or soft cloth
and a mild nonabrasive cleaner. This will remove
accumulations of salt or road film.
Operation of the wipers on dry glass for long
periods may cause deterioration of the wiper
blades. Always use washer fluid when using the
wipers to remove salt or dirt from a dry windshield.
Avoid using the wiper blades to remove frost or ice
from the windshield. Keep the blade rubber out of
contact with petroleum products such as engine
oil, gasoline, etc.
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270SERVICING AND MAINTENANCE
(Continued)
Installing The Front Wipers
1. Lift the wiper arm off of the glass, until the
wiper arm is in the full up position.
2. Position the wiper blade near the hook on the tip of the wiper arm.
3. Insert the hook on the tip of the arm through the opening in the wiper blade.
4. Slide the wiper blade up into the hook on the wiper arm, latch engagement will be
accompanied by an audible click.
5. Gently lower the wiper blade onto the glass.
EXHAUST SYSTEM
The best protection against carbon monoxide entry
into the vehicle body is a properly maintained
engine exhaust system.
If you notice a change in the sound of the exhaust
system; or if the exhaust fumes can be detected
inside the vehicle; or when the underside or rear of
the vehicle is damaged; have an authorized
technician inspect the complete exhaust system
and adjacent body areas for broken, damaged,
deteriorated, or mispositioned parts. Open seams
or loose connections could permit exhaust fumes
to seep into the passenger compartment. In
addition, have the exhaust system inspected each
time the vehicle is raised for lubrication or oil
change. Replace as required. Under normal operating conditions, the catalytic
converter will not require maintenance. However, it
is important to keep the engine properly tuned to
ensure proper catalyst operation and prevent
possible catalyst damage.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being
assessed against you.
WARNING!
Exhaust gases can injure or kill. They contain
carbon monoxide (CO), which is colorless and
odorless. Breathing it can make you uncon
-
scious and can eventually poison you. To
avoid breathing CO, Ú page 230.
A hot exhaust system can start a fire if you
park over materials that can burn. Such mate -
rials might be grass or leaves coming into
contact with your exhaust system. Do not park
or operate your vehicle in areas where your
exhaust system can contact anything that can
burn.
CAUTION!
The catalytic converter requires the use of
unleaded fuel only. Leaded gasoline will
destroy the effectiveness of the catalyst as an
emissions control device and may seriously
reduce engine performance and cause
serious damage to the engine.
Damage to the catalytic converter can result if
your vehicle is not kept in proper operating
condition. In the event of engine malfunction,
particularly involving engine misfire or other
apparent loss of performance, have your
vehicle serviced promptly. Continued opera -
tion of your vehicle with a severe malfunction
could cause the converter to overheat,
resulting in possible damage to the converter
and vehicle.
CAUTION!
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274SERVICING AND MAINTENANCE
(Continued)
Make sure that the coolant expansion bottle
overflow hoses are not kinked or obstructed.
Keep the front of the radiator clean. If your
vehicle is equipped with air conditioning, keep
the front of the condenser clean.
Do not change the thermostat for Summer or
Winter operation. If replacement is ever neces-
sary, install ONLY the correct type thermostat.
Other designs may result in unsatisfactory
engine cooling performance, poor gas mileage,
and increased emissions.
BRAKE SYSTEM
In order to ensure brake system performance, all
brake system components should be inspected
periodically Ú page 255.
Fluid Level Check — Brake Master Cylinder
Check the fluid level in the master cylinder
immediately if the Brake System Warning Light
indicates system failure.
Check the fluid level in the master cylinder when
performing underhood services.
Clean the top of the master cylinder area before
removing the cap. Add fluid to bring the level up to
the top of the “FULL” mark on the side of the
master cylinder reservoir.
Overfilling of fluid is not recommended because it
may cause leaking in the system.
Add enough fluid to bring the level up to the
requirements described on the brake fluid
reservoir. With disc brakes, fluid level can be
expected to fall as the brake pads wear. However,
low fluid level may be caused by a leak and a
checkup may be needed.
Use only brake fluid that has been recommended
by the manufacturer, and has been kept in a tightly
closed container to avoid contamination from
foreign matter or moisture Ú page 316.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting
or riding on the brake pedal can result in
abnormally high brake temperatures, excessive
lining wear, and possible brake damage. You
would not have your full braking capacity in an
emergency.
WARNING!
Use only manufacturer's recommended brake
fluid Úpage 316. Using the wrong type of
brake fluid can severely damage your brake
system and/or impair its performance. The
proper type of brake fluid for your vehicle is
also identified on the original factory installed
hydraulic master cylinder reservoir.
To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep
the master cylinder reservoir cap secured at
all times. Brake fluid in a open container
absorbs moisture from the air resulting in a
lower boiling point. This may cause it to boil
unexpectedly during hard or prolonged
braking, resulting in sudden brake failure. This
could result in a collision.
Overfilling the brake fluid reservoir can result
in spilling brake fluid on hot engine parts,
causing the brake fluid to catch fire. Brake
fluid can also damage painted and vinyl
surfaces, care should be taken to avoid its
contact with these surfaces.
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288SERVICING AND MAINTENANCE
Replacing Exterior Bulbs
LOW BEAM HEADLAMP, HIGH BEAM
HEADLAMP — MODELS WITH HALOGEN
HEADLAMPS — IF EQUIPPED
See below steps to replace:
1. Open the hood.
Headlamp Assembly Dust Cap Location
NOTE:Removal of the air cleaner filter housing may be
necessary prior to replacing bulbs in the headlamp
assembly on the driver side of the vehicle.
2. Remove the large dust cap from the headlamp housing by turning it counterclockwise.
3. Turn the bulb counterclockwise, and remove.
Headlamp Location
4. Disconnect the bulb from the socket assembly and install the replacement bulb.
5. Reinstall the bulb and socket assembly into the headlamp assembly, and then turn it
clockwise. 6. Reinstall the access cap making sure it is
seated into the housing and turn cap
clockwise to engage locking lugs. Visually, you
should be unable to see the blue O-ring gasket.
The access cap should be uniformly seated
and you should not be able to pull the access
cap off without turning it counterclockwise.
CAUTION!
Do not touch the new bulb with your fingers. Oil
contamination will severely shorten bulb life. If
the bulb comes in contact with any oily surface,
clean the bulb with rubbing alcohol.
CAUTION!
If the access cap is not installed correctly after
bulb replacement, the lamp becomes
susceptible to dust, condensation, and water
intrusion. This may ultimately lead to an
inoperative lamp. If the access cap cannot be
installed correctly, please return to an
authorized dealer for proper repair or access
cap replacement if necessary.
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