2022 ALFA ROMEO GIULIA engine

193

Replace The Cabin Air Cleaner
For the correct servicing intervals

Ú
page 182.
For cabin air cleaner replacement, contact an
authorized dealer.
LUBRICATING MOVING PARTS OF THE
B
ODYWORK
Ensure that the locks and bodywork junction
points, including components such as the seat
guides, door hinges (and rollers), trunk and hood
are periodically lubricated with lithium-based
grease to ensure correct, silent operation and to
protect them from rust and wear.
Thoroughly clean the components, eliminating
every trace of dirt and dust. After lubricating,
eliminate excess oil and grease. Also pay
particular attention to the hood closing devices,
to ensure correct operation. During operations on
the hood, to be carried out with the engine cold,
also remember to check, clean and lubricate the
locking, release and safety devices.
Lubricate the external lock barrels twice a year.
Apply a small amount of high-quality lubricant
directly into the lock barrel. If necessary, contact an authorized dealer as
soon as possible.
WINDSHIELD WIPER
Periodically clean the windshield and rear window
and rubber profile of the windshield wiper blades,
using a sponge or a soft cloth and a non-abrasive
detergent. This eliminates the salt or impurities
accumulated when driving.
Prolonged operation of the windshield window
wipers with dry glass may cause the deterioration
of the blades, in addition to abrasion of the
surface of the glass. To eliminate the impurities
on the dry glass, always operate the windshield
washers.
In the event of very low outdoor temperatures,
below 0°F (-17.8°C), ensure that the movement
of the rubber part in contact with the glass is not
obstructed. Use a suitable deicing product to
release it if required.
Avoid using the windshield wipers to remove frost
or ice.
Also avoid contact of the rubber profile of the
blades with petroleum derivatives such as engine
oil, gas, etc.

NOTE:
The life of the windshield wiper blades varies
according to the usage frequency. In any case, it
is advised to replace the blades approximately
once a year. When the blades are worn, noise, marks on the glass or streaks of water may be
noticed. In the presence of these conditions,
clean the windshield wiper blades or, if neces
-
sary, replace them.
Raising The Windshield Wiper Blades
(“Service Position” Function)
The “service position” function allows the driver
to replace the windshield wiper blades more
easily. It is also recommended to activate this
function when it is snowing and to make it easier
to remove any dirt deposits in the area where the
blades are normally positioned, when washing.
Activation Of The Function
To activate this function, disable the windshield
wiper before setting the ignition device to OFF.
This function can only be activated within two
minutes of placing the ignition in OFF.
To activate this function, move the lever upward
for at least three seconds.
Windshield Wiper Stalk
WARNING!
Use only refrigerants and compressor lubri -
cants approved by the manufacturer for your
air conditioning system. Some unapproved
refrigerants are flammable and can explode,
injuring you. Other unapproved refrigerants or
lubricants can cause the system to fail, requir -
ing costly repairs. Refer to Warranty Informa -
tion Book, located in your owner’s information
kit, for further warranty information.
WARNING!
Driving with worn windshield wiper blades is a
serious hazard, because visibility is reduced in
bad weather conditions.
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SERVICING AND MAINTENANCE

194

Function Deactivation
The function is deactivated if:
More than two minutes passes before placing
the ignition in the STOP position after having
raised the lever and putting the wipers into
service position.
The ignition is placed in the ACC position and
the windshield wiper control is used.
If, after using the function, the ignition is set back
to ACC with the blades in a position other than
rest position (at the base of the windshield), they
will only return to rest position following a
command given using the stalk (stalk upwards,
into unstable position) or when a speed of 3 mph
(5 km/h) is exceeded.
Replacing The Windshield Wiper Blades
Proceed as follows:
1. Raise the wiper arm, press tab of the attach -
ment spring and remove the blade from the
arm.
Wiper Release Tab 2. Fit the new blade, inserting the tab in the
dedicated housing in the arm and checking
that it is locked.
3. Lower the wiper arm onto the windshield.

NOTE:
Do not operate the windshield wiper with the
blades lifted from the windshield.
Windshield Washer
The window washer nozzles are fixed. If there is
no jet of fluid, first check that there is fluid in the
reservoir.
Windshield Washers
Then, check that the nozzle holes are not
clogged; use a needle to unblock them if
necessary.
EXHAUST SYSTEM
Adequate maintenance of the engine exhaust
system represents the best protection against
leaks of carbon monoxide into the passenger
compartment. If an unusual noise from the exhaust or the
presence of smoke in the passenger
compartment is identified, or if the underbody or
rear section of the vehicle have been damaged,
have the entire exhaust system and adjoining
bodywork areas checked at an authorized dealer
to identify any components which are broken,
damaged, worn or have moved from their correct
fitting position.
Open welding or loose connections may permit
exhaust gas to enter the passenger
compartment.
Have the exhaust system checked every time the
vehicle is raised. Replace the components where
necessary (for these operations, contact an
authorized dealer).
In normal operating conditions, the catalytic
converter does not require maintenance. To
ensure that it operates correctly, however, and
prevent it from getting damaged, it is extremely
important that the engine operates perfectly.
To minimize the risk of damaging the catalytic
converter, proceed as follows:
Do not stop the engine or deactivate the
ignition with gear engaged and vehicle in
motion.
Do not attempt to start the engine by bump
starting.
Do not persist in using the vehicle if idling is
very irregular or the operating conditions are
very notably irregular.
1 — Washer Nozzles
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195

(Continued)
ENGINE COOLING SYSTEM
Coolant Check
Your vehicle has two cooling systems and they
both need to be checked to ensure they are at
proper fill levels.
Check the engine coolant and intercooler coolant
level every oil change or before long trips.
If there are impurities in the engine coolant, the
system must be drained, flushed and refilled:
contact an authorized dealer.
Check the front part of the condenser for any
buildup of insects, leaves or other debris. Should
it be dirty, clean it by spraying delicately with
water.
Check the hoses of the engine/intercooler
cooling system to ensure that the rubber has not
deteriorated and that there are no cracks, tears,
cuts or obstructions in the expansion tank side
and radiator side connectors. Should there be
any doubt regarding leaks from the system (e.g. if
frequent top ups are required), have the seal
checked at an authorized dealer.
With the engine off and at normal operating
temperature, check that the cooling system
radiator cap is closed properly.

NOTE:
Before removing the coolant reservoir cap, wait
for the system to cool down.
Topping Up / Draining / Flushing The Engine/
Intercooler Coolant
If the engine coolant (antifreeze) is dirty, have
cleaning and flushing carried out at an authorized
dealer.
For the correct servicing intervals

Ú
page 182.

NOTE:

For topping up, use a fluid with the same
characteristics as those indicated on

Ú
page 233.
Do not use pure water, alcohol-based coolants,
corrosions inhibitors or additional anti-rust
products because they may be incompatible
with the engine coolant and cause the clogging
of the radiator. The use of propylene
glycol-based coolant is also not recommended.
Use care when filling under hood fluids such as
engine oil, windshield washer fluid, antifreeze
etc. to minimize spillage onto the top of the
engine. Any excess fluid that is spilled onto the
top of the engine should be removed using
compressed air or an absorbent cloth.
WARNING!
Exhaust gases can injure or kill. They contain
carbon monoxide (CO), which is colorless and
odorless. Breathing it can make you
unconscious and can eventually poison you.
A hot exhaust system can start a fire if you
park over materials that can burn. Such
materials might be grass or leaves coming
into contact with your exhaust system. Do not
park or operate your vehicle in areas where
your exhaust system can contact anything
that can burn.
WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam from
your radiator. If you see or hear steam
coming from under the hood, do not open the
hood until the radiator has had time to cool.
Never open a cooling system pressure cap
when the radiator or coolant bottle is hot.
Keep hands, tools, clothing, and jewelry away
from the radiator cooling fan when the hood
is raised. The fan starts automatically and
may start at any time, whether the engine is
running or not.
When working near the radiator cooling fan,
disconnect the fan motor lead or turn the
ignition to the OFF position. The fan is
temperature controlled and can start at any
time the ignition is in the ON position.
WARNING!
Do not open hot engine cooling system.
Never add engine coolant (antifreeze) when
the engine is overheated. Do not loosen or
remove the cap to cool an overheated
engine. Heat causes pressure to build up in
the cooling system. To prevent scalding or
injury, do not remove the pressure cap while
the system is hot or under pressure.
Do not use a pressure cap other than the one
specified for your vehicle. Personal injury or
engine damage may result.
WARNING!
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196

(Continued)
Engine Cooling/Intercooler System Cap
To prevent loss of engine coolant, make sure that
the expansion tank cap is closed. If it is open,
screw it completely until you reach/hear the click.
Periodically check the cap and clean it from any
foreign bodies that may have deposited on the
external surface.
Disposal Of Used Coolant
Disposal of engine/intercooler coolant is subject
to legal requirements: consult the appropriate
local regulations.

NOTE:

To prevent the fluid from being ingested by
children or animals, do not keep it in open
containers or pour it on the ground. If ingested,
contact a doctor immediately. Eliminate any
traces of fluid from the ground immediately.
When the vehicle stops after a short trip,
steam may be seen coming out from front of
the hood. This is a normal phenomenon which
is due to the presence of rain, snow or a lot of
moisture on the surface of the radiator.
With engine and system cold, do not top up
with coolant beyond the maximum level
indicated on the reservoir in the engine
compartment.
BRAKING SYSTEM
In order to guarantee the efficiency of the braking
system, periodically check its components; for
this operation, contact an authorized dealer.
For the correct servicing intervals

Ú
page 182.

NOTE:
Driving with your foot resting on the brake pedal
may compromise its efficiency, increasing the
risk of accidents. When driving, never keep your
foot on the brake pedal and don’t put unneces
-
sary strain on it to prevent the brakes from over -
heating: excess pad wear may cause damage to
the braking system.
When an insufficient oil level is detected,
contact an authorized dealer to have the
system checked.
Always keep the cap of the brake fluid
reservoir (in the engine compartment)
completely closed.
AUTOMATIC TRANSMISSION
Use only a transmission oil with the same charac -
teristics as those indicated on
Ú
page 234.
Special Additives
Do not use any type of additive with the
automatic transmission oil. The automatic
transmission oil is a product designed especially
for this vehicle and its performance may be
compromised through the use of further
additives.
WARNING!
Never add coolant with the engine hot or
overheated.
Do not attempt to cool an overheated engine
by loosening or removing the cap. The heat
causes a considerable increase in pressure
in the cooling system.
To prevent damage to the engine, only use
the engine cooling circuit caps provided.
WARNING!
Use only the manufacturer recommended
brake fluid
Ú
page 234. Using the wrong
type of brake fluid can severely damage your
brake system and/or impair its performance.
The proper type of brake fluid for your vehicle
is also identified on the original factory
installed hydraulic master cylinder reservoir.
To avoid contamination from foreign matter
or moisture, use only new brake fluid or fluid
that has been in a tightly closed container.
Keep the master cylinder reservoir cap
secured at all times. Brake fluid in an open
container absorbs moisture from the air
resulting in a lower boiling point. This may
cause it to boil unexpectedly during hard or
prolonged braking, resulting in sudden brake
failure. This could result in a collision.
Overfilling the brake fluid reservoir can result
in spilling brake fluid on hot engine parts,
causing the brake fluid to catch fire. Brake
fluid can also damage painted and vinyl
surfaces, care should be taken to avoid its
contact with these surfaces.
Do not allow petroleum-based fluid to
contaminate the brake fluid. Brake seal
components could be damaged, causing
partial or complete brake failure. This could
result in a collision.
WARNING!
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197

(Continued)
Frequency Of Oil Changes
In normal vehicle operating conditions, it is not
necessary to change the transmission oil.
REPLACING THE BATTERY
If necessary, replace the battery with another
battery with the same specifications. It is advised
to contact an authorized dealer for replacement.

NOTE:
Each time the 12V battery is reconnected, cycle
the steering wheel all the way to the left. Then
cycle the steering wheel all the way to the right to
allow the steering angle sensor to learn the
steering angle thresholds. Follow the battery manufacturer's instructions for
maintenance.

NOTE:
It will not be possible to open the trunk with a key
or by pressing the button in the passenger
compartment when the battery is disconnected.
So, always position the manual trunk opening
strap on the trunk lock before disconnecting the
battery

Ú
page 220.
FUSES
General Information
The fuses protect electrical systems against
excessive current.
When a device does not work, you must check the
electrical circuit inside of the fuse for a break/
melt.
Also, please be aware that using power outlets for
extended periods of time with the engine off may
result in vehicle battery discharge.
Blade Fuses
CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can damage
your transmission components. Such damage
is not covered by the New Vehicle Limited
Warranty.
CAUTION!
If a transmission fluid leak occurs, visit an
authorized dealer immediately. Severe
transmission damage may occur. An
authorized dealer has the proper tools to
adjust the fluid level accurately.
WARNING!
When replacing a blown fuse, always use an
appropriate replacement fuse with the same
amp rating as the original fuse. Never
replace a fuse with another fuse of higher
amp rating. Never replace a blown fuse with
metal wires or any other material. Do not
place a fuse inside a circuit breaker cavity or
vice versa. Failure to use proper fuses may
result in serious personal injury, fire and/or
property damage.
Before replacing a fuse, make sure that the
ignition is off and that all the other services
are switched off and/or disengaged.
If the replaced fuse blows again, contact an
authorized dealer.
If a general protection fuse for safety
systems (air bag system, braking system),
power unit systems (engine system,
transmission system) or steering system
blows, contact an authorized dealer.
1 — Electrical Circuit
2 — Blade Fuse With Good Electrical Circuit
3 — Blade Fuse With Bad Electrical Circuit
WARNING!
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204

Replacing Exterior Bulbs

NOTE:
Only replace the bulb when the engine is off. Also
ensure that the engine is cold, to prevent the risk
of burns.
Direction Indicators
See the following steps to replace:
1. Operating inside the engine compartment,remove the protective cover.
Protective Cover Location
2. Remove protective cover.
Protective Cover 3. Turn the bulb/connector assembly counter
-
clockwise, and then slide it off the headlight
body.
Bulb/Connector
4. Remove the bulb by sliding it off the bulb holder.
5. Install the new bulb, making sure it is correctly inserted in the bulb holder.
6. Insert the bulb/connector assembly in the housing on the headlight body and turn it
clockwise, making sure that it is locked
correctly.
7. Install the protective cover.
Front Light Cluster with Main Beam Xenon Gas
Discharge Headlights
To replace the bulbs of the main beam
headlights, contact an authorized dealer.
Replacing Interior Bulbs
Courtesy Mirror Light
See the following steps to replace:
1. Lift the mirror cover and remove the lens, using a suitable tool.
Sun Visor
2. Change the bulb, releasing it from the side contacts, then insert the new bulb, making
sure that it is correctly fastened between the
contacts.
3. Install the lens, inserting it firstly on one side and then pressing on the other side until it
clicks into place.
CAUTION!
Do not touch the new bulb with your fingers.
Oil contamination will severely shorten bulb
life. If the bulb comes in contact with any oily
surface, clean the bulb with rubbing alcohol.
1 — Mirror Cover
2 — Lens
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213

Tire pressure may increase from 2 to 6 psi (13 to
40 kPa) during operation. DO NOT reduce this
normal pressure build up or your tire pressure will
be too low.
Tire Pressures For High Speed Operation
The manufacturer advocates driving at safe
speeds and within posted speed limits. Where
speed limits or conditions are such that the
vehicle can be driven at high speeds, maintaining
correct tire inflation pressure is very important.
Increased tire pressure and reduced vehicle
loading may be required for high-speed vehicle
operation. Refer to an authorized tire dealer or
original equipment vehicle dealer for
recommended safe operating speeds, loading
and cold tire inflation pressures.
Recommended Cold Tire Inflation Pressures
For vehicle speeds below 100 mph (160 km/h),
recommended cold tire inflation pressures are
listed on the Tire And Loading Information
Placard located on driver’s side B-pillar or the rear
edge of the driver's side door. When driving at speeds 100 mph (160 km/h)
and above, increased tire pressures and reduced
vehicle loading are required for high-speed
vehicle operation.
For driving speeds above 100 mph (160 km/h)
recommended cold tire inflation pressures are
listed below under "High Speed Tire Inflation
Pressure". Vehicle loading condition must not
exceed 688 lbs. (312 kg) (driver + three
passengers + 88 lbs. (40kg) luggage).
2.0L Engine
(*) All Season Tires, If Equipped
(**) Matching Rims/Tires
WARNING!

High speed driving with your vehicle under max -
imum load is dangerous. The added strain on
your tires could cause them to fail. You could
have a serious collision. Do not drive a vehicle
loaded to the maximum capacity at continuous
speeds above 75 mph (120 km/h).

WARNING!
High speed driving with your vehicle under
maximum load is dangerous. The added strain
on your tires could cause them to fail. You
could have a serious collision.
TiresWheel
Recommended Cold Tire Inflation
PressureHigh Speed Tire Inflation Pressure
FrontRearFrontRear
225/50 R17 94V*17x7.5J 32 psi/220 kPa 35 psi/240 kPa 39 psi/270 kPa 43 psi/300 kPa
225/45 R18 91V
*18x8J 32 psi/220 kPa 36 psi/250 kPa 39 psi/270 kPa 43 psi/300 kPa
225/40 R19 89W 19x8J35 psi/240 kPa 39 psi/270 kPa 39 psi/270 kPa 43 psi/300 kPa
225/40 R19 89W
**19x8J**35 psi/240 kPa –39 psi/270 kPa –
255/35 R19 92W
**19x9J**– 35 psi/240 kPa –42 psi/290 kPa
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214

2.9L Engine
(*) Recommended tire size when tire chains are necessary
Ú
page 218.
Radial Ply Tires
Tire Repair
If your tire becomes damaged, it may be repaired
if it meets the following criteria:
The tire has not been driven on when flat.
The damage is only on the tread section of your
tire (sidewall damage is not repairable).
The puncture is no greater than a ¼ of an inch
(6 mm).
Consult an authorized tire dealer for tire repairs
and additional information.
Damaged Run Flat tires, or Run Flat tires that
have experienced a loss of pressure should be
replaced immediately with another Run Flat tire of identical size and service description (Load
Index and Speed Symbol). Replace the tire
pressure sensor as well as it is not designed to be
reused.
Run Flat Tires — If Equipped
Run Flat tires allow you the capability to drive
50 miles (80 km) at 50 mph (80 km/h) after a
rapid loss of inflation pressure. This rapid loss of
inflation is referred to as the Run Flat mode. A
Run Flat mode occurs when the tire inflation
pressure is of/or below 14 psi (96 kPa). Once a
Run Flat tire reaches the Run Flat mode it has
limited driving capabilities and needs to be
replaced immediately. A Run Flat tire is not
repairable. When a Run Flat tire is changed after
driving with underinflated tire condition, please
replace the TPM sensor as it is not designed to be
reused when driven under Run Flat mode 14 psi
(96 kPa) condition.

NOTE:
TPMS Sensor must be replaced after driving the
vehicle on a flat tire condition. It is not recommended driving a vehicle loaded at
full capacity or to tow a trailer while a tire is in the
Run Flat mode.
See the Tire Pressure Monitoring System section
for more information

Ú
page 142.
Tire Spinning
When stuck in mud, sand, snow, or ice conditions,
do not spin your vehicle's wheels above 30 mph
(48 km/h) or for longer than 30 seconds contin
-
uously without stopping.
TiresWheel
Recommended Cold Tire Inflation
PressureHigh Speed Tire Inflation Pressure
FrontRearFrontRear
245/35 Z R19 (93Y) XL 19x8.5J 35 psi/240 kPa-42 psi/290 kPa -
265/35 R19 98V
*- -32 psi/220 kPa -42 psi/290 kPa
285/30 ZR19 (98Y) XL 19x10J -32 psi/220 kPa -42 psi/290 kPa
WARNING!
Combining radial ply tires with other types of
tires on your vehicle will cause your vehicle to
handle poorly. The instability could cause a
collision. Always use radial ply tires in sets of
four. Never combine them with other types of
tires.
WARNING!

Fast spinning tires can be dangerous. Forces
generated by excessive wheel speeds may
cause tire damage or failure. A tire could
explode and injure someone. Do not spin your
vehicle's wheels faster than 30 mph (48 km/h)
for more than 30 seconds continuously when
you are stuck, and do not let anyone near a
spinning wheel, no matter what the speed.

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