Page 36 of 108

4-1
4
EAU01114
4-PRE-OPERATION CHECKSThe condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
EAU03439
Pre-operation check list
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.3-9–3-10
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-9
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage.6-12–6-13
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.6-21–6-24
Rear brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.6-21–6-24
Clutch• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check fluid level in reservoir.
• If necessary, add recommended fluid to specified level.
• Check hydraulic system for leakage.6-22
Throttle grip• Make sure that operation is smooth.
• Lubricate throttle grip, housing and cables if necessary.
• Check free play.
• If necessary, have Yamaha dealer make adjustment.6-17
E_4sv.book Page 1 Friday, November 10, 2000 3:03 PM
Page 49 of 108

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
EAU03892
NOTE:_ l
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
l
Hydraulic brake and clutch systems
• After disassembling the brake or clutch master cylinders, caliper cylinders or clutch release cylinder, always change
the fluid. Regularly check the brake and clutch fluid levels and fill the reservoirs as required.
• Replace the oil seals on the inner parts of the brake or clutch master cylinders, caliper cylinders and clutch release
cylinder every two years.
• Replace the brake and clutch hoses every four years or if cracked or damaged.
_23 Engine oil
• Change.ÖÖÖÖÖ Ö
24 Engine oil filter cartridge
• Replace.ÖÖÖ
25
*Cooling system• Check coolant level and vehicle for coolant leakage.ÖÖÖÖ Ö
• Change.Every 3 years
26*Front and rear brake
switches• Check operation.ÖÖÖÖÖ Ö
27 Moving parts and cables
• Lubricate.ÖÖÖÖ Ö
28*Lights, signals and
switches• Check operation.
• Adjust headlight beam.ÖÖÖÖÖ Ö NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (´
1,000 km)
ANNUAL
CHECK
1 10203040
E_4sv.book Page 4 Friday, November 10, 2000 3:03 PM
Page 87 of 108

PERIODIC MAINTENANCE AND MINOR REPAIR
6-42
6 Engine overheating
EW000070
WARNING
_ l
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
l
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
_NOTE:_ If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible. _
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See NOTE.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
E_4sv.book Page 42 Friday, November 10, 2000 3:03 PM
Page 97 of 108

SPECIFICATIONS
8-2
8
Cooling system capacity (total
amount)
2.7 L
Air filterDry type element
Fuel
Type Regular unleaded gasoline
Fuel tank capacity 20 L
Fuel reserve amount 4.5 L
Carburetor
Manufacturer MIKUNI
Model ´ quantity BDSR38 ´ 4
Spark plug
Manufacturer/model NGK / DR8EA or
DENSO / X24ESR-U
Gap 0.6–0.7 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 1.659
Secondary reduction system Chain drive
Secondary reduction ratio 2.706 (except for D, F, S, SF)
2.765 (for D, F, S, SF)
Number of drive chain
sprocket teeth (front/rear)17/46 (except for D, F, S, SF)
17/47 (for D, F, S, SF)
Transmission type Constant mesh 5-speed
Operation Left footGear ratio
1st 2.571
2nd 1.778
3rd 1.381
4th 1.174
5th 1.037
Chassis
Frame type Diamond
Caster angle 24°
Trail 97 mm
Tires
Front
Type Tubeless tire
Size 120/70 ZR17
Manufacturer/
model Bridgestone / BT50F
Dunlop / D204FN
Michelin / MACADAM 90XM
Metzeler / MEZ1
Metzeler / MEZ2
Rear
Type Tubeless tire
Size 180/55 ZR17
Manufacturer/
model Bridgestone / BT50R
E_4sv.book Page 2 Friday, November 10, 2000 3:03 PM