10-2
10
7. Automotive-type wax may be applied toall painted and chrome-plated surfaces.
Avoid combination cleaner-waxes. Many
contain abrasives which may scratch the
paint or protective finish. When finished,
start the engine and let it idle for several
minutes.EBU32741StorageLong term storage (60 days or more) of your
vehicle will require some preventive proce-
dures to guard against deterioration. Make
any necessary repairs before storing the vehi-
cle.
After thoroughly cleaning the vehicle, prepare
for storage as follows:
1. Fill the fuel tank with fresh fuel and add the specified amount of Fuel Med Rx or
another high-quality fuel stabilizer prod-
uct. Follow the instructions on the prod- uct label. Operate the vehicle for at least
5 minutes to distribute treated fuel
through the fuel system.
2. Remove the spark plugs and pour one ta- blespoon of fresh engine oil into each cyl-
inder and then re-install the spark plugs.
Remove the spark plug wires and ground
them. Operate the electric starter to turn
the engine over several times and coat
the cylinder walls with oil.
3. Lubricate all control cables.
4. Put the frame on stands or blocks to raise all wheels off the ground.
5. Tie a plastic bag over the exhaust pipe outlet to prevent moisture from entering.
Specified amount:1 oz of stabilizer to each gallon of fuel (or
7.5 ml of stabilizer to each liter of fuel)
UB5J7CE0.book Page 2 Thursday, November 26, 2020 1:37 PM
11-1
11
EBU32751
SPECIFICATIONS
Dimensions:Overall length:3147 mm (123.9 in)
Overall width: 1626 mm (64.0 in)
Overall height:
1751 mm (68.9 in)
Wheelbase: 2300 mm (90.6 in)
Ground clearance: 342 mm (13.5 in)
Minimum turning radius:
6.0 m (19.69 ft)
Maximum water depth: 40 cm (16 in)Weight:Technical permissible mass (Maximum load + curb weight):
1065.0 kg (2348 lb)
Curb weight: 690.0 kg (1521 lb)Loading:Maximum load:
328.0 kg (723 lb)
(Total weight of operator, passenger, cargo, and
accessories)Noise and vibration level:Noise level (77/311/EEC):
83.0 dB(A) at 4250 r/min Uncertainty of measurement:
3.0 dB(A)
A-weighted sound power level: 100.0 dB(A) at 4250 r/min
Uncertainty of measurement: 3.0 dB(A)
Vibration on seat (EN1032, ISO5008):
Will not exceed 0.5 m/s²
Uncertainty of measurement: 0.1 m/s²
Vibration on handle (EN1032, ISO5008): Will not exceed 2.5 m/s²
Uncertainty of measurement:
0.5 m/s²
Engine:Combustion cycle:4-stroke
Cooling system:
Liquid cooled
Valve train: DOHC
Cylinder arrangement: Inline
Number of cylinders:
3-cylinder
Displacement: 998 cm³
Bore × stroke:
80.0 × 66.2 mm (3.15 × 2.61 in)
UB5J7CE0.book Page 1 Thursday, November 26, 2020 1:37 PM
11-4
11
Front tire:Size:29 x 9.00R-14NHS
Manufacturer/model:
MAXXIS/M917 / BIGHORNRear tire:Size:29 x 11.00R-14NHS
Manufacturer/model:
MAXXIS/M918 / BIGHORNTire air pressure (measured on cold tires):Vehicle load:0.0–195.0 kg (0–430 lb)
Recommended:
Front:114.0 kPa (1.140 kgf/cm², 16.5 psi)
Rear:
128.0 kPa (1.280 kgf/cm², 18.5 psi)
Minimum: Front:
110.0 kPa (1.100 kgf/cm², 16.0 psi)
Rear: 124.0 kPa (1.240 kgf/cm², 18.0 psi)
Vehicle load: 195.0–328.0 kg (430–723 lb)
Recommended:
Front:114.0 kPa (1.140 kgf/cm², 16.5 psi)
Rear:
169.0 kPa (1.690 kgf/cm², 24.5 psi) Minimum:
Front:
110.0 kPa (1.100 kgf/cm², 16.0 psi)
Rear: 165.0 kPa (1.650 kgf/cm², 24.0 psi)
Front wheel:Rim size:
14 x 6.5 ATRear wheel:Rim size:14 x 8.0 ATFront brake:Type:Hydraulic disc brakeRear brake:Type:
Hydraulic disc brakeBrake fluid:Specified brake fluid:DOT 4Front suspension:Type:Double wishbone
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 412 mm (16.3 in)
UB5J7CE0.book Page 4 Thursday, November 26, 2020 1:37 PM
11-5
11
Rear suspension:Type:Double wishbone
Spring:
Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel: 432 mm (17.0 in)Electrical system:System voltage:12 V
Ignition system: TCI
Charging system:
AC magnetoBattery:Model:U1-H11L
Voltage, capacity:
12 V, 28.0 AhLights:Headlight:LED
Brake/tail light:
LED
Meter lighting: LED
Neutral indicator light: LED High beam indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light:
LED
Parking brake indicator light: LED
Engine trouble warning light: LED
Differential gear lock indicator light:
LED
EPS warning light: LED
Helmet reminder light: 0.8 W
Seat belt reminder light:
0.8 W
Shift timing indicator light: LED
Fuses:Main fuse:
50.0 A
Fuel injection system fuse: 15.0 A
EPS fuse: 40.0 A
Headlight fuse:
15.0 A
Signaling system fuse: 10.0 A
UB5J7CE0.book Page 5 Thursday, November 26, 2020 1:37 PM
11-6
11
Ignition fuse:15.0 A
Auxiliary DC jack fuse: 10.0 A
Accessory fuse:
15.0 A
Backup fuse: 10.0 A
Four-wheel-drive motor fuse: 10.0 A
Radiator fan motor fuse:
30.0 A
Sub radiator fan motor fuse: 30.0 AEBU33221For Europe only
The figures quoted are emission levels and
are not necessarily safe working levels. Whilst
there is a correlation between the emission
and exposure levels, this cannot be used reli-
ably to determine whether or not further pre-
cautions are required. Factors that influence
the actual level of exposure of work-force in-
clude the characteristics of the work room,
the other sources of noise, etc. i.e. the num- ber of machines and other adjacent process-
es, and the length of time for which an
operator is exposed to the noise. Also the
permissible exposure level can vary from
country. This information, however, will en-
able the user of the machine to make a better
evaluation of the hazard and risk.UB5J7CE0.book Page 6 Thursday, November 26, 2020 1:37 PM
13-1
13
INDEX
AAccelerator pedal ......................................................... 5-18
Accelerator pedal, checking ........................................ 9-50
Accelerator pedal, Pre-operation check ........................ 6-7
Air filter ......................................................................... 9-39
Air filter case hoses, cleaning ...................................... 9-43
Auxiliary DC jack .......................................................... 5-43
Axle boots .................................................................... 9-36BBasic guide for safe use ................................................ 8-1
Battery, Periodic maintenance .................................... 9-58
Brake and clutch fluid levels, checking ....................... 9-47
Brake fluid, replacing ................................................... 9-49
Brake light switch, adjusting ........................................ 9-52
Brake pedal .................................................................. 5-19
Brake pedal, checking ................................................. 9-49
Brakes, Periodic maintenance ..................................... 9-45
Brakes, Pre-operation check ......................................... 6-3
Brake/tail light .............................................................. 9-66CCable, inspecting and lubrication ................................ 9-52
Cargo bed .................................................................... 5-27
Cleaning ....................................................................... 10-1
Clutch pedal ................................................................. 5-18
Clutch pedal, checking ................................................ 9-49
Clutch, Pre-operation check .......................................... 6-3
Control cables, Pre-operation check ............................. 6-8
Coolant, Periodic maintenance ................................... 9-34
Coolant, Pre-operation check ........................................ 6-6Coolant temperature warning light ................................ 5-4
Cup holders ................................................................. 5-26
DData recording, vehicle ................................................ 12-1
Differential gear lock indicator light ............................... 5-3
Differential gear oil, Periodic maintenance .................. 9-32
Differential gear, Pre-operation check ........................... 6-6
Doors ........................................................................... 5-21
Drive mode, selecting .................................................... 7-7
Driver seat position ...................................................... 5-23
Drive shaft universal joint, lubrication .......................... 9-55
Drivetrain icon ................................................................ 5-3EEngine break-in .............................................................. 7-1
Engine oil and oil filter, Periodic maintenance ............. 9-16
Engine oil, Pre-operation check .................................... 6-6
Engine trouble warning light .......................................... 5-5
EPS warning light .......................................................... 5-5FFinal gear oil, Periodic maintenance ............................ 9-30
Final gear, Pre-operation check .................................... 6-6
Fittings and fasteners, Pre-operation check ................. 6-8
Flag pole bracket ......................................................... 5-28
Four–wheel drive knob (On–Command 4WD) ............. 5-17
Front and rear brake pads, checking .......................... 9-46
Fuel, Pre-operation check ............................................. 6-4
Fuel tank cap ............................................................... 5-21
Fuse, replacing ............................................................ 9-63GGlove compartment ..................................................... 5-25
UB5J7CE0.book Page 1 Thursday, November 26, 2020 1:37 PM
13-2
13
HHeadlight beam, adjusting ........................................... 9-65
Headlights .................................................................... 9-65
Helmet reminder light .....................................................5-6
High beam indicator light ............................................... 5-3
Hood ............................................................................ 9-10IIdentification numbers ................................................... 1-1
Indicator lights and warning lights ................................. 5-2
Instruments, lights and switches, Pre-operation check ........................................................................... 6-8JJump-starting ............................................................... 9-61LLabel locations ............................................................... 2-1
Light switch .................................................................. 5-16
Loading ..........................................................................7-9MMain switch .................................................................... 5-1
Maintenance and lubrication chart ................................9-6
Maintenance chart, emission control system ................ 9-4
Maintenance charts ....................................................... 9-4
Model label ..................................................................... 1-1
Multi-function meter unit ................................................ 5-7NNeutral indicator light .....................................................5-2OOwner’s Manual and tool kit .......................................... 9-2PPanels .......................................................................... 9-10
Parking ........................................................................... 7-9 Parking brake indicator light .......................................... 5-3
Parking brake lever ...................................................... 5-19
Parking brake lever free play, adjusting ....................... 9-51
Parking brake pads, checking ..................................... 9-46
Passenger handhold, Pre-operation check ................... 6-7
Pedal, lubrication ......................................................... 9-53
RRear knuckle upper and lower pivot, lubrication ......... 9-55
Reverse gear lock lever ................................................ 5-20
Reverse indicator light ................................................... 5-2SSafety information .......................................................... 3-1
Seat belt reminder light .................................................. 5-6
Seat belts ..................................................................... 5-24
Seat belts, Pre-operation check .................................... 6-7
Seats ............................................................................ 5-21
Shift lever ..................................................................... 5-20
Shift lever operation and reverse driving ....................... 7-3
Shift lever, Pre-operation check .................................... 6-8
Shift light ........................................................................ 5-4
Shock absorbers, front ................................................ 5-28
Shock absorbers, rear ................................................. 5-36
Spark arrester, cleaning ............................................... 9-44
Spark plugs, checking ................................................. 9-37
Specifications .............................................................. 11-1
Stabilizer bushes, checking ......................................... 9-53
Starting the engine ......................................................... 7-2
Steering, Pre-operation check ....................................... 6-7
Steering shaft, lubrication ............................................ 9-55
Steering wheel position ................................................ 5-23
Storage ........................................................................ 10-2
Storage compartments ................................................ 5-25
UB5J7CE0.book Page 2 Thursday, November 26, 2020 1:37 PM
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13
TTire, replacing .............................................................. 9-56
Tires, Pre-operation check ............................................ 6-8
Transmission oil ........................................................... 9-27
Transmission, Pre-operation check ............................... 6-6
Troubleshooting ........................................................... 9-66
Troubleshooting charts ................................................ 9-68UUpper and lower arm pivot, lubrication ....................... 9-54VValve clearance ............................................................ 9-45
Vehicle identification number ........................................ 1-1WWheel installation ......................................................... 9-57
Wheel removal ............................................................. 9-56YYamalube ..................................................................... 9-27
UB5J7CE0.book Page 3 Thursday, November 26, 2020 1:37 PM