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10-1
10
EBU25861
CLEANING AND STORAGE
EBU25903CleaningFrequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply
degreaser to the chain, sprockets or wheel
axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the
job.  WARNING! Wet brakes may have re-
duced stopping ability, increasing the
chance of an accident. Test the brakes af-
ter washing. Apply the brakes several
times at slow speeds to let friction dry out
the linings.
 [EWB02312]
  NOTICE:  Excessive wa- ter pressure may cause water seepage
and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high-pressure de-
tergent applications such as those avail-
able in coin-operated car washers.
 [ECB00712]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or
bottle brush is handy for hard-to-reach plac-
es.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from rusting.
7. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
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10-3
10
6. Put the frame on stands or blocks to raise all
wheels off the ground. (Alternatively, turn the
wheels each month to prevent the tires from
degrading in one spot.)
7. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.
8. Remove the battery and fully charge it. (See page 9-43.)
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11-1
11
EBU25964
SPECIFICATIONS
Dimensions:Overall length:1795 mm (70.7 in)
Overall width: 1240 mm (48.8 in)
Overall height:
1065 mm (41.9 in)
Seat height: 810 mm (31.9 in)
Wheelbase: 1270 mm (50.0 in)
Ground clearance:
235 mm (9.3 in)
Minimum turning radius: 3.6 m (11.81 ft)
Maximum water depth: 35 cm (14 in)Weight:Curb weight:184.0 kg (406 lb)Loading:Maximum load:
100.0 kg (220 lb)
(Total weight of rider, cargo, accessories, and tongue)Noise and vibration level:Noise level (77/311/EEC):85.9 dB(A) at 3750 r/min Uncertainty of measurement:
3.0 dB(A)
A-weighted sound power level: 99.0 dB(A) at 3750 r/min
Uncertainty of measurement: 3.0 dB(A)
Vibration on seat (EN1032, ISO5008):
Will not exceed 0.5 m/s²
Uncertainty of measurement: 0.1 m/s²
Vibration on handle (EN1032, ISO5008): 2.9 m/s²
Uncertainty of measurement:
0.8 m/s²
Engine:Combustion cycle:4-stroke
Cooling system:
Liquid cooled
Valve train: DOHC
Number of cylinders: Single cylinder
Displacement:
449 cm³
Bore  × stroke:
95.0  × 63.4 mm (3.74 ×  2.50 in)
Compression ratio: 11.8 : 1
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11-3
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Drivetrain:Primary reduction ratio:2.652 (61/23)
Secondary reduction ratio:
2.714 (38/14)
Final drive: Chain
Clutch type: Wet, multiple-disc
Transmission type:
5-speed
Gear ratio: 1st:
2.500 (35/14)
2nd: 2.000 (30/15)
3rd: 1.632 (31/19)
4th:
1.333 (28/21)
5th: 1.095 (23/21)Front tire:Size:
AT21 x 7R10
Manufacturer/model: MAXXIS/MS21Rear tire:Size:
AT20 x 10R9
Manufacturer/model: MAXXIS/MS22
Tire air pressure (measured on cold tires):Vehicle load:0.0–100.0 kg (0–220 lb)
Recommended:
Front: 35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear:
35.0 kPa (0.350 kgf/cm², 5.0 psi)
Minimum: Front:
32.0 kPa (0.320 kgf/cm², 4.6 psi)
Rear: 32.0 kPa (0.320 kgf/cm², 4.6 psi)Front wheel:Rim size:
10 X 5.5ATRear wheel:Rim size:9 X 8.0ATFront brake:Type:Hydraulic disc brakeRear brake:Type:
Hydraulic disc brakeBrake fluid:Specified brake fluid:DOT 4Front suspension:Type:Double wishbone
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11-4
11
Spring:Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel:
250 mm (9.9 in)Rear suspension:Type:Swingarm (link suspension)
Spring:
Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel: 280 mm (11.0 in)Electrical system:System voltage:12 V
Ignition system: TCI
Charging system:
AC magnetoBattery:Model:YTZ7S
Voltage, capacity:
12 V, 6.0 AhLights:Headlight:T19L, 30.0 W/30.0 W Brake/tail light:
LED
Neutral indicator light: LED
Fuel level warning light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
Fuses:Main fuse:20.0 AEBU30403Noise and vibration levels statement (for Eu-
rope)
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
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12-2
12
MMain switch  .................................................................... 5-1
Maintenance and lubrication chart  ................................9-5
Maintenance chart, emission control system  ................ 9-3
Model label ..................................................................... 1-1NNeutral indicator light  .....................................................5-1OOwner’s Manual and tool kit  .......................................... 9-2PParking ........................................................................... 7-4
Parking brake free play, adjusting  ............................... 9-33
Parking brake lever  ........................................................ 5-6
Parking on a slope  ......................................................... 7-5
Part locations  ................................................................. 4-1RRiding your ATV  ............................................................. 8-1SSafety information  .......................................................... 3-1
Seat .............................................................................. 5-10
Shifting ........................................................................... 7-2
Shift pedal  ...................................................................... 5-7
Shift pedal, checking  ...................................................9-40
Shock absorber, rear  ...................................................5-15
Shock absorbers, front  ................................................ 5-11
Spark arrester, cleaning  ............................................... 9-26
Spark plug, checking  ...................................................9-13
Specifications ............................................................... 11-1
Speed limiter  .................................................................. 5-4
Start switch  .................................................................... 5-3
Steering shaft, lubricating  ............................................ 9-42Storage ........................................................................ 10-2
Suspension, lubricating 
the upper and lower arm 
pivots ......................................................................... 9-41
Swingarm pivots, lubricating  ....................................... 9-41
TThrottle lever  .......................................................... 5-4, 6-5
Throttle lever free play, adjusting  ................................. 9-28
Tires ............................................................................... 6-5
Troubleshooting ........................................................... 9-50
Troubleshooting charts  ................................................ 9-52VValve clearance  ............................................................ 9-28
Vehicle identification number ......................................... 1-1WWheel hub bearings, checking ..................................... 9-40
Wheel, installing  ........................................................... 9-50
Wheel, removing  .......................................................... 9-49YYamalube ..................................................................... 9-20
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