2021 YAMAHA XSR 125 brake pads

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Main switch/steering lock............... 3-1
Indicator lights and warning lights............................................ 3-2
Multi-function meter unit ................ 3-4
Handlebar switches ........................ 3-9
Clutch lever .................................. 3-10
Shift pedal .................................... 3-11
Brake lever.................................... 3-11
Brake pedal .................................. 3-11
ABS .............................................. 3-12
Fuel tank cap ................................ 3-13
Fuel ............................................... 3-13
Fuel tank breather hose and overflow hose ............................ 3-15
Catalytic converter ....................... 3-16
Seat .............................................. 3-16
Helmet holder ............................... 3-17
Sidestand ..................................... 3-17
Ignition circuit cut-off system ....... 3-18 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Engine break-in ............................... 5-1
Starting the engine .......................... 5-2
Shifting ............................................ 5-3
Tips for reducing fuel consumption ................................ 5-4
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Tool kit ............................................ 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing cowlings... 6-8
Checking the spark plug ................. 6-8
Canister ........................................... 6-9
Engine oil and oil filter element ..... 6-10
Why Yamalube .............................. 6-12
Coolant.......................................... 6-13
Replacing the air filter element
and cleaning the check hose..... 6-14
Adjusting the engine idling speed ......................................... 6-15
Adjusting the throttle grip free play ............................................ 6-15 Valve clearance............................. 6-16
Tires .............................................. 6-16
Cast wheels .................................. 6-18
Adjusting the clutch lever free
play ............................................ 6-18
Checking the front brake lever free play..................................... 6-19
Adjusting the brake pedal free
play ............................................ 6-20
Brake light switches ..................... 6-21
Checking the front and rear brake pads ................................ 6-21
Checking the brake fluid level ...... 6-22
Changing the brake fluid .............. 6-23
Drive chain slack........................... 6-23
Cleaning and lubricating the drive chain ................................. 6-25
Checking and lubricating the cables ........................................ 6-25
Checking and lubricating the
throttle grip and cable ............... 6-26
Checking and lubricating the brake and shift pedals............... 6-26
Checking and lubricating the brake and clutch levers ............. 6-27
Checking and lubricating the
sidestand................................... 6-27
Lubricating the rear suspension ... 6-28
Lubricating the swingarm pivots......................................... 6-28
Checking the front fork ................. 6-28UBFGE0E0.book Page 1 Friday, April 9, 2021 9:25 AM

For your safety – pre-operation checks
4-1
4
EAU1559B
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections. 3-13, 3-15
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-10
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 6-13
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-21, 6-22
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For your safety – pre-operation checks
4-2
4
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-21, 6-22
Clutch • Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.
6-18
Throttle g rip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing. 6-15, 6-26
Control ca bles • Make sure that operation is smooth.
• Lubricate if necessary. 6-25
Drive chain • Check chain slack.
• Adjust if necessary.
• Check chain condition.
• Lubricate if necessary.
6-23, 6-25
Wheels an d tires •Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.
6-16, 6-18
Brake an d shift pe dals • Make sure that operation is smooth.
• Lubricate pedal pivoting points if necessary. 6-26
Brake an d clutch levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
6-27
Si destan d • Make sure that operation is smooth.
• Lubricate pivot if necessary.
6-27
ITEM
CHECKS PAGE
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Periodic maintenance an d a djustment
6-4
6
EAU71342
General maintenance an d lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
1 *Dia
gnostic system
check • Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element •Replace. √√
3 Air filter case check
hose • Clean.
√√√√√
4Clutch • Check operation.
•Adjust.
√√√√√
5 *Front brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
6 *Rear brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
7 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
8 *Brake flui d • Change. Every 2 years
9 *Wheels • Check runout and for damage.
• Replace if necessary. √√√√
10 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
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Periodic maintenance an d a djustment
6-21
6
EAU36505
Brake li ght switchesThe brake light should come on just
before braking takes effect. The brake
light is activated by switches connect-
ed to the brake lever and brake pedal.
Since the brake light switches are
components of the anti-lock brake sys-
tem, they should only be serviced by a
Yamaha dealer.
EAU22393
Checkin g the front an d rear
b rake pa dsThe front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU22434
Front brake pa ds
Each front brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the wear indicator grooves have almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.
EAU36721
Rear
brake pad s
Each rear brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the wear
indicator grooves have almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.
1. Wear indicator grooveZAUM2038
1. Wear indicator grooveZAUM2039
1
1
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Periodic maintenance an d a djustment
6-22
6
EAU40262
Checkin g the brake flui d levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake Rear
brake
WARNING
EWA16011
Improper maintenance can result in
loss of b raking a bility. O bserve
these precautions:  Insufficient brake flui d may al-
low air to enter the b rake sys-
tem, re ducin g brakin g
performance.
 Clean the filler cap before re-
movin g. Use only DOT 4 b rake
flui d from a seale d container. 
Use only the specifie d b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
 Refill with the same type of
brake flui d. A dding a brake flui d
other than DOT 4 may result in a
harmful chemical reaction.
 Be careful that water or dust
d oes not enter the brake flui d
reservoir when refilling . Water
will si gnificantly lower the boil-
in g point of the flui d an d may re-
sult in vapor lock, an d d ir
t may
clo g the ABS hy draulic unit
valves.
NOTICE
ECA17641
Brake flui d may damag e painte d
surfaces or plastic parts. Always
clean up spille d flui d imme diately.As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
1. Minimum level mark
1
ZAUM1057
1. Minimum level mark
Specified b rake flui d:
DOT 4ZAUM2040
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10-1
10
Index
AABS....................................................... 3-12
ABS warning light ................................... 3-3
Air filter element and check hose,
replacing and cleaning ....................... 6-14BBattery .................................................. 6-30
Brake and clutch levers, checking and lubricating........................................... 6-27
Brake and shift pedals, checking and lubricating........................................... 6-26
Brake fluid, changing............................ 6-23
Brake fluid level, checking.................... 6-22
Brake lever............................................ 3-11
Brake light switches ............................. 6-21
Brake pedal .......................................... 3-11
Brake pedal free play, adjusting ........... 6-20CCables, checking and lubricating ......... 6-25
Canister .................................................. 6-9
Care ........................................................ 7-1
Catalytic converter ............................... 3-16
Clock ...................................................... 3-7
Clutch lever........................................... 3-10
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-2
Cowlings, removing and installing.......... 6-8DData recording, vehicle........................... 9-2
Diagnostic connector ............................. 9-2
Dimmer switch...................................... 3-10
Display units, switching .......................... 3-4
Drive chain, cleaning and lubricating ... 6-25 Drive chain slack .................................. 6-23
EEngine break-in ...................................... 5-1
Engine idling speed.............................. 6-15
Engine oil and oil filter element ............ 6-10
Engine overheating .............................. 6-36
Engine serial number ............................. 9-1FFront and rear brake pads, checking ... 6-21
Front brake lever free play, checking ... 6-19
Front fork, checking ............................. 6-28
Fuel ...................................................... 3-13
Fuel consumption, tips for reducing ...... 5-4
Fuel meter .............................................. 3-5
Fuel tank breather hose and overflow
hose ................................................... 3-15
Fuel tank cap........................................ 3-13
Fuses, replacing ................................... 6-31HHandlebar switches ............................... 3-9
Helmet holder....................................... 3-17
High beam indicator light ....................... 3-2
Horn switch .......................................... 3-10IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-18
Indicator lights and warning lights ......... 3-2LLicense plate light bulb, replacing ....... 6-33MMain switch/steering lock ...................... 3-1
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control system ................................................. 6-3 Malfunction indicator light (MIL) ............. 3-3
Matte color, caution................................ 7-1
Model label ............................................. 9-1
Multi-function display ............................. 3-6
Multi-function meter unit ........................ 3-4
NNeutral indicator light ............................. 3-2PParking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch........................................... 3-10RRear suspension, lubricating ................ 6-28SSafety information................................... 1-1
Seat....................................................... 3-16
Shifting.................................................... 5-3
Shift pedal............................................. 3-11
Sidestand.............................................. 3-17
Sidestand, checking and lubricating .... 6-27
Spark plug, checking .............................. 6-8
Specifications ......................................... 8-1
Speedometer .......................................... 3-4
Start/Engine stop switch ...................... 3-10
Starting the engine ................................. 5-2
Steering, checking ................................ 6-29
Storage ................................................... 7-3
Supporting the motorcycle ................... 6-33
Swingarm pivots, lubricating ................ 6-28TTachometer............................................. 3-5
Throttle grip and cable, checking and
lubricating ........................................... 6-26
Throttle grip free play, adjusting ........... 6-15
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