2021 YAMAHA TMAX ignition

Table of contentsSafety information ............................ 1-1
Further safe-riding points ............... 1-5
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Smart key system ........................... 3-1
Smart key system ........................... 3-1
Operating range of the smart key system......................................... 3-2
Handling of the smart key and mechanical key ........................... 3-3
Smart key ....................................... 3-5
Replacing the smart key battery..... 3-6
Powering on the vehicle ................. 3-7
Powering off the vehicle ................. 3-8
How to lock the steering ................ 3-9
How to lock the centerstand ........ 3-10
Storage compartment and fuel tank access ............................... 3-11
Parking mode ............................... 3-13
Special features ............................... 4-1
Cruise control system..................... 4-1
D-mode (drive mode)...................... 4-3
Traction control system .................. 4-4
Instrument an d control functions ... 5-1
Handlebar switches ........................ 5-1 Indicator lights and warning
lights ............................................ 5-2
Speedometer .................................. 5-4
Tachometer ..................................... 5-5
Multi-function display...................... 5-5
Front brake lever ........................... 5-17
Rear brake lever ............................ 5-18
Rear brake lock lever .................... 5-18
Anti-lock brake system (ABS) ....... 5-19
Fuel tank cap ................................ 5-20
Fuel ............................................... 5-20
Fuel tank overflow hose ................ 5-22
Catalytic converter ........................ 5-22
Storage compartments ................. 5-23
Rear view mirrors .......................... 5-24
Shock absorber assembly ............ 5-25
Auxiliary DC jack ........................... 5-26
Sidestand ...................................... 5-27
Ignition circuit cut-off system ....... 5-28
For your safety – pre-operation
checks ............................................... 6-1
Operation an d important ri din g
points ................................................. 7-1
Engine break-in ............................... 7-1
Starting the engine .......................... 7-2
Starting off ...................................... 7-3
Acceleration and deceleration ........ 7-3
Braking ............................................ 7-3 Tips for reducing fuel
consumption ............................... 7-4
Parking............................................ 7-4
Perio dic maintenance an d
a d justment ........................................ 8-1
Tool kit ............................................ 8-2
Periodic maintenance charts .......... 8-3
Periodic maintenance chart for the emission control system ............. 8-3
General maintenance and
lubrication chart .......................... 8-5
Removing and installing panels ...... 8-9
Checking the spark plugs ............. 8-11
Canister ........................................ 8-12
Engine oil and oil filter cartridge ... 8-12
Why Yamalube.............................. 8-15
Coolant ......................................... 8-15
Replacing the engine air filter element and cleaning the
check hose ................................ 8-17
V-belt air filter elements ................ 8-18
Checking the engine idling speed ........................................ 8-18
Checking the throttle grip free play ............................................ 8-19
Valve clearance............................. 8-19
Tires .............................................. 8-19
Cast wheels .................................. 8-21
Checking the front and rear brake lever free play .................. 8-22UB3TE1E0.book Page 1 Friday, September 11, 2020 8:48 AM

Instrument and control functions
5-20
5
EAU77324
Fuel tank capTo access the fuel tank, open the fuel
tank cap lid. (See page 3-11.)
To remove the fuel tank cap, press the
lock release button and turn the fuel
tank cap counterclockwise. To install the fuel tank cap, turn it
clockwise until the lock release button
pops out.
WARNING
EWA11263
Make sure that the fuel tank cap is
properly installe
d an d locked in
place before operatin g the vehicle.
Leakin g fuel is a fire hazar d.
EAU13222
FuelMake sure there is sufficient gasoline in
the tank.
WARNING
EWA10882
Gasoline an d gasoline vapors are
extremely flammab le. To avoid fires
an d explosions an d to re duce the
risk of injury when refuelin g, follow
these instructions.1. Before refueling, turn off the en- gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters
and clothes dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel
reaches the bottom of the filler
tube. Because fuel expands when
it heats up, heat from the engine or
the sun can cause fuel to spill out
of the fuel tank.
1. Fuel tank cap lid
1. Lock release button
2. Fuel tank cap
1
1 2
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Instrument and control functions
5-27
5 2. Turn the vehicle power off.
3. Remove the auxiliary DC jack cap.
4. Turn the accessory off.
5. Insert the accessory plug into the
auxiliary DC jack.
6. Turn the vehicle power on and start the engine.
7. Turn the accessory on.
TIPWhen finished with your ride, be sure
to turn off the accessory, disconnect it,
and then install the auxiliary DC jack
cap.
WARNING
EWA14361
To prevent electrical shock or short-
circuiting , make sure that the cap is
installe d when the auxiliary DC jack
is not bein g use d.
EAU15306
Si destan dThe sidestand is located on the left
side of the frame. Raise the sidestand
or lower it with your foot while holding
the vehicle upright.TIPThe built-in sidestand switch is part of
the ignition circuit cut-off system,
which cuts the ignition in certain situa-
tions. (See the following section for an
explanation of the ignition circuit cut-
off system.)
WARNING
EWA10242
The vehicle must not be ri dden with
the si destan d d own, or if the si de-
stan d cannot b e properly moved up
(or does not stay up), otherwise the
si destan d coul d contact the g round
an d d istract the operator, resultin g
in a possi ble loss of control.
Yamaha’s ig nition circuit cut-off
system has been desi gne d to assist
the operator in fulfillin g the respon-
si bility of raisin g the si destan d b e-
fore startin g off. Therefore, check this system reg
ularly and have a
Yamaha dealer repair it if it does not
function properly.
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Instrument and control functions
5-28
5
EAU63612
Ig nition circuit cut-off systemThe ignition circuit cut-off system
(comprising the sidestand switch and
brake light switches) has the following
functions.
 It prevents starting when the side-
stand is up, but neither brake is applied.
 It prevents starting when either
brake is applied, but the sidestand
is still down.
 It cuts the running engine when
the sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system accord-
ing to the following procedure.
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For your safety – pre-operation checks
6-2
6
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 8-22, 8-24, 8-25
Throttle g rip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing. 8-19, 8-27
Wheels an d tires •Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary. 8-19, 8-21
Brake levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary. 8-28
Centerstan d, si destan d • Make sure that operation is smooth.
• Lubricate pivots if necessary.
8-28
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.
—
Instruments, li ghts, si gnals
an d switches • Check operation.
• Correct if necessary.
—
Si destan d switch • Check operation of ignition circuit cut-off system.
• If system is not working correctly, have Yamaha dealer check vehicle.
5-27
Drive belt • Check belt condition.
• Replace if damaged.
8-26
ITEM
CHECKS PAGE
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Operation and important rid ing points
7-2
7
EAU88770
Startin g the eng ineThe ignition circuit cut-off system will
enable starting when the sidestand is
up.
To start the engine1. With the smart key turned on, ap-
proach the vehicle.
2. Push the “ON/ ” switch and set the engine stop switch to the run
position.
Upon authentication of the smart
key, the beeper will sound twice
and the centerstand and steering
locks (if applied) will be released.
3. Confirm the indicator and warning light(s) come on for a few sec-
onds, and the go off. (See page
5-2.)TIPDo not start the engine if the mal-
function indicator light remains on.
 The ABS warning light should
come on and stay on until the ve-
hicle reaches a speed of 10 km/h
(6 mi/h).
NOTICE
ECA24110
If a warnin g or in dicator li ght does
not work as d escribed a bove, have a
Yamaha dealer check the vehicle.4. Close the throttle completely.
5. While applying the front or rear
brake, push the “ON/ ” switch.
6. Release the “ON/ ” switch when the engine starts, or after 5 sec-
onds. Wait 10 seconds before
pressing the switch again to allow
battery voltage to restore.NOTICE
ECA11043
For maximum en gine life, never ac-
celerate har d when the en gine is
col d!
EAU88780
TIPThis model is equipped with:
 a lean angle sensor. This sensor
stops the engine in case of a vehi-
cle turnover. If this happens, the
malfunction indicator light will
come on, but this is not a malfunc-
tion. Turn the vehicle power off
and then back on again to cancel
the indicator light. Failing to do so
will prevent the engine from start-
ing even though the engine will
crank when pushing the start
switch.
 an engine auto-stop system. The
engine stops automatically if left
idling for 20 minutes. If the engine
stops, simply push the start
switch to restart the engine.
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Periodic maintenance an d a djustment
8-32
8
EAU81473
Replacin g the fusesFuse box1, brake light fuse and cruise
control fuse are located behind panel
A. (See page 8-9.)
Fuse box 2 and main fuse are located
behind the windshield.
TIPTo access the main fuse, remove the
starter relay cover.To access fuse box 2 and the main
fuse, proceed as follows.
1. Remove panel A. (See page 8-9.) 2. Remove the screw access covers
by removing the quick fasteners.
3. Remove the caps.
4. Remove the windshield by remov- ing the screws.
1. Fuse box 1
2. ABS control unit fuse
3. Auxiliary DC jack fuse
4. Headlight fuse
5. Electronic throttle valve fuse
6. ABS motor fuse
7. ABS solenoid fuse
8. Spare fuse
9. Cruise control fuse
10.Brake light fuse2
3
4
5
6
7
8
8
9
10
1 1
1. Starter relay cover
2. Main fuse
3. Spare main fuse
4. Fuse box 2
5. Signaling system fuse
6. Ignition fuse
7. Taillight fuse
8. Radiator fan motor fuse
9. Fuel injection system fuse
10.Backup fuse
11.Spare fuse
12.Windshield motor fuse
5
6
7
8
9
10
11 12 11
1 1
2
3
2
3
4 4
1. Screw access cover
2. Quick fastener
1. Cap
1
212
1
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Periodic maintenance an d a djustment
8-33
8 5. Remove the inner panel by remov-
ing the bolts and quick fasteners.
6. Install the inner panel by installing the bolts and quick fasteners. 7. Install the windshield by installing
the screws.
8. Install the caps.
9. Install the screw access covers by installing the quick fasteners.
10. Install the panel.
If a fuse is blown, replace it as follows. 1. Turn the vehicle power off.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to
avoi d causin g extensive d am-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
1. Windshield
2. Screw
1. Inner panel
2. Bolt
3. Quick fastener
1
2
2 21 2
2
3 3
2
1. Screw access cover
1
Specified fuses:
Main fuse:
40.0 A
Headlight fuse:
7.5 A
Taillight fuse: 7.5 A
Signaling system fuse: 7.5 A
Ignition fuse:
7.5 A
Radiator fan motor fuse: 15.0 A
Fuel injection system fuse: 7.5 A
ABS control unit fuse:
7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse: 15.0 A
Auxiliary DC jack fuse:
2.0 A
Backup fuse: 15.0 A
Electronic throttle valve fuse: 7.5 A
Brake light fuse:
1.0 A
Cruise control fuse: 1.0 A
Windshield motor fuse: 20.0 A
UB3TE1E0.book Page 33 Friday, September 11, 2020 8:48 AM