2021 YAMAHA TMAX belt

Periodic maintenance an d a djustment
8-5
8
EAU71353
General maintenance an d lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Dia
gnostic system
check • Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. √√
3 *Air filter case check
hose • Clean.
√√√√√
4 *V-
belt case air filter
elements • Clean.
√√
• Replace. √√
5 *Front brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
6 *Rear brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
7 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
8 *Brake flui d • Change. Every 2 years
9 Rear
brake lock ca-
b le • Check cable length.
• Adjust if necessary. At the initial interval and 4000 km (2400 mi) after the initial 1000 km (600 mi)
and every 5000 km (3000 mi) thereafter.
10 *Rear brake lock • Check operation.
•Adjust. √√√√√√
11 *Wheels • Check runout and for damage.
• Replace if necessary. √√√√
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Periodic maintenance an d a djustment
8-6
8
12 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
13 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
14 *Drive belt • Check belt condition.
• Replace if damaged.
• Check belt tension.
• Adjust if necessary. At the initial interval and every 10000 km (6000 mi) until 40000 km (24000 mi),
and every 5000 km (3000 mi) thereafter.
15 *Drive pulley an
d
d rive axle • Lubricate.
√√
16 *Steerin g b earin gs • Check bearing assemblies for
looseness. √√
√
• Moderately repack with lithium- soap-based grease. √√
17 *Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
18 Front an
d rear
b rake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
19 *Si
destan d, center-
stan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
20 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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Periodic maintenance an d a djustment
8-7
8
21 *Front fork • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
22 *Shock a
bsor ber as-
sem bly • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
23 *Rear suspension re-
lay arm an
d con-
nectin g arm
pivotin g points • Check operation.
√√√√
24 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. At the initial interval and when the oil change indicator flashes or
comes on. √
25 En
gine oil filter car-
tri dge • Replace.
√√√
26 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
27 *V-belt • Replace. When the V-belt replacement indicator flashes [every 20000 km (12000 mi)]
28 *Front an
d rear
b rake switches • Check operation.
√√√√√√
29 *Movin
g parts an d
cab les • Lubricate.
√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
( 24 000 m
i)
UB3TE1E0.book Page 7 Friday, September 11, 2020 8:48 AM

Periodic maintenance an d a djustment
8-8
8
EAU72781
TIPAir filters
 The engine air filter uses a disposable oil-coated paper el ement. This element cannot be cleaned with compressed air,
doing so will only damage it.
 If you often ride in the rain or in dusty areas, have the engine air filter and V-belt air filter elements serviced more fre-
quently.
Hydraulic brake service  Regularly check the brake fluid levels in the reservoirs, and refill as necessary.
 Replace the internal components of the brake master cylinders and calipers, and change the brake fluid every 2 years.
 Replace the brake hoses every 4 years, or sooner if cracked or damaged.30 *Throttle g
rip hous-
in g an d ca ble • Check operation and free play.
• Adjust the throttle cable free play
if necessary.
• Lubricate the throttle grip housing and cable. √√√√√
31 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
UB3TE1E0.book Page 8 Friday, September 11, 2020 8:48 AM

Periodic maintenance an d a djustment
8-18
8
b
e operated without the air filter
element installed , otherwise the
piston(s) an d/or cylin der(s) may
b ecome excessively worn.
[ECA10482]
5. Install the air filter case cover by
installing the screws.
6. Install the panel.
EAU80970
V- belt air filter elementsThe V-belt air filter elements should be
serviced at the intervals specified in the
periodic maintenance chart. Have
these elements serviced more fre-
quently if you often ride in wet or dusty
conditions.
EAU44735
Checkin g the en gine i dlin g
spee dCheck the engine idling speed and, if
necessary, have it corrected by a
Yamaha dealer.
Engine i dlin g spee d:
1100–1300 r/min
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Periodic maintenance an d a djustment
8-26
8
EAU22734
Chang ing the brake flui dHave a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking.
 Brake seals: every 2 years
 Brake hoses: every 4 years
EAU88810
Drive beltThe drive belt should be visually in-
spected before each ride. Check for
excessive wear, damage, and dirt. Al-
so, the drive belt tension must be
checked and adjusted by a Yamaha
dealer at the intervals specified in the
periodic maintenance chart.
To check the drive belt
1. On a level surface, place the vehi- cle on its centerstand.
2. Rotate the rear wheel and check the belt surface for signs of wear
or damage. 3. If cracks, excessive wear, or dam-
age is found, have the belt in-
spected or replaced by your
Yamaha dealer.
4. If the drive belt or drive belt sprocket is dirty, remove the drive
belt covers by removing the bolts
and quick fasteners.
5. Clean the drive belt and remove any debris from the drive belt
sprocket. NOTICE: Do not allow
d irt or san d to accumulate in the
d rive belt area, otherwise the
d rive belt will wear out quickly.
[ECA26970]
1. Stone damage
2. Cog damage
1
2
1. Quick fastener
2. Bolt
3. Drive belt cover1 23
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Periodic maintenance an d a djustment
8-27
8 6. Install the drive belt covers by in-
stalling the bolts and quick fasten-
ers.
EAU23098
Checkin g an d lu bricatin g the
cab lesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Dama ge to the
outer housin g of cab les may result
in internal rustin g an d cause inter-
ference with cab le movement. Re-
place damag ed cab les as soon as
possi ble to prevent unsafe con di-
tions.
[EWA10712] EAU23115
Checkin
g an d lu bricatin g the
throttle grip an d ca bleThe operation of the throttle grip
should be checked before each ride. In
addition, the cable should be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from wa-
ter entry. Therefore, use care not to
pour water directly onto the cover or
cable when washing the vehicle. If the
cable or cover becomes dirty, wipe
clean with a moist cloth.
Recommen ded lu bricant:
Yamaha cable lubricant or other
suitable cable lubricant
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12-1
12
Index
AABS warning light ................................... 5-3
Acceleration and deceleration ................ 7-3
Air filter element and check hose,
replacing and cleaning ....................... 8-17
Air filter element, V-belt ........................ 8-18
Anti-lock brake system (ABS)............... 5-19
Auxiliary DC jack .................................. 5-26BBattery .................................................. 8-30
Brake fluid, changing............................ 8-26
Brake fluid level, checking.................... 8-25
Brake lever, front .................................. 5-17
Brake lever, rear ................................... 5-18
Brake levers, lubricating ....................... 8-28
Braking ................................................... 7-3CCables, checking and lubricating ......... 8-27
Canister ................................................ 8-12
Care ........................................................ 9-1
Catalytic converter ............................... 5-22
Centerstand and sidestand, checking and lubricating ................................... 8-28
Coolant ................................................. 8-15
Cruise control indicator lights................. 5-3
Cruise control switches .......................... 5-2
Cruise control system............................. 4-1DData recording, vehicle......................... 11-2
Diagnostic connector ........................... 11-2
Dimmer/Pass switch............................... 5-1
D-mode (drive mode).............................. 4-3
Drive belt .............................................. 8-26
Drive mode switch .................................. 5-2
EEmergency mode ................................. 8-39
Engine break-in ...................................... 7-1
Engine idling speed, checking ............. 8-18
Engine oil and oil filter cartridge........... 8-12
Engine overheating .............................. 8-38
Engine serial number ........................... 11-1
Engine stop switch................................. 5-2FFront and rear brake lever free play, checking ............................................ 8-22
Front and rear brake pads, checking ... 8-24
Front fork, checking ............................. 8-29
Fuel ...................................................... 5-20
Fuel consumption, tips for reducing ...... 7-4
Fuel tank cap........................................ 5-20
Fuel tank overflow hose ....................... 5-22
Fuses, replacing ................................... 8-32HHandlebar switches ............................... 5-1
Hazard switch ........................................ 5-2
High beam indicator light ....................... 5-3
Horn switch ............................................ 5-1
How to lock the centerstand ................ 3-10
How to lock the steering ........................ 3-9IIdentification numbers ......................... 11-1
Ignition circuit cut-off system .............. 5-28
Indicator lights and warning lights ......... 5-2KKey, handling of smart and mechanical key ....................................................... 3-3LLicense plate light bulb, replacing ....... 8-34
MMaintenance and lubrication, periodic ... 8-5
Maintenance, emission control system .................................................. 8-3
Malfunction indicator light (MIL) ............. 5-3
Matte color, caution................................ 9-1
Menu switch ........................................... 5-2
Model label ........................................... 11-1
Multi-function display ............................. 5-5OOperating range of the smart key system .................................................. 3-2PPanels, removing and installing .............. 8-9
Parking.................................................... 7-4
Parking mode ....................................... 3-13
Part locations.......................................... 2-1
Powering off the vehicle ......................... 3-8
Powering on the vehicle ......................... 3-7
Power on/Starter switch ......................... 5-2RRear brake lock cable, adjusting .......... 8-23
Rear brake lock, checking .................... 8-23
Rear brake lock lever ............................ 5-18
Rear view mirrors .................................. 5-24SSafe-riding points ................................... 1-5
Safety information................................... 1-1
Select switch .......................................... 5-2
Shock absorber assembly .................... 5-25
Sidestand.............................................. 5-27
Smart key................................................ 3-5
Smart key battery, replacing................... 3-6
Smart key system ................................... 3-1
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