2021 YAMAHA SUPERJET cooling

Table of contents
General and important labels ........... 1Identification numbers .................... 1
Primary Identification (PRI-ID)
number............................................ 1
Craft Identification Number (CIN) ....... 1
Engine serial number.......................... 1
Manufactured date label .................... 2
Important labels .............................. 3
Warning labels.................................... 4
Other labels ........................................ 7
Safety information ............................. 8 Limitations on who may operate the watercraft ............................... 8
Cruising limitations .......................... 9
Operation requirements ................ 10
Recommended equipment ........... 12
Hazard information........................ 13
Watercraft characteristics ............. 13
Safe boating rules ......................... 14
Enjoy your watercraft responsibly ................................. 15
Description....................................... 16 Watercraft glossary ....................... 16
Location of main components ...... 17
Control function operation ............. 20 Watercraft control functions ......... 20
Engine stop/“L-MODE” switch......... 20
Engine shut-off switch ..................... 20
Start switch ...................................... 20
Throttle lever .................................... 21
Steering system ............................... 21
Steering pole .................................... 22
Cooling water pilot outlet ................. 22
Water separator................................ 22
Watercraft operation....................... 23Watercraft operation modes ......... 23
L-MODE ........................................... 23
Instrument operation ...................... 24Meter............................................. 24
Fuel level meter ................................ 24
Indicator lights .................................. 24
Equipment operation ...................... 26Equipment..................................... 26
Hood................................................. 26
Reboarding holder............................ 28
Bow eye............................................ 28
Stern eyes ........................................ 28
Storage pouch .................................. 28
Fire extinguisher holder .................... 29
Operation and handling
requirements ................................... 31Fuel requirements ......................... 31
Fuel................................................... 31
Engine oil requirements ................ 33
Engine oil .......................................... 33
Draining the bilge water ................ 35
Draining the bilge water on land....... 35
Draining the bilge water on water .... 35
Transporting on a trailer................ 36
First-time operation ........................ 38 Engine break-in............................. 38
Pre-operation checks ..................... 39
Pre-operation checklist .................... 39
Pre-operation check points .......... 41
Pre-launch checks ........................... 41
Post-launch checks.......................... 46
Operation ......................................... 47 Operating your watercraft ............. 47
Getting to know your watercraft....... 47
Learning to operate your
watercraft ...................................... 47
Operating positions .......................... 47
Launching the watercraft ................. 48
Starting the engine on water ............ 48
Stopping the engine ......................... 49
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Table of contents
Leaving the watercraft...................... 49
Operating the watercraft .................. 49
Turning the watercraft ...................... 50
Stopping the watercraft ................... 51
Starting off........................................ 52
Capsized watercraft ......................... 54
Beaching the watercraft ................... 55
Operating in weeded areas .............. 55
After removing the watercraft from the water ....................................... 56
Care and storage............................. 57Post-operation care ...................... 57
Flushing the cooling water
passages....................................... 57
Cleaning the watercraft .................... 58
Battery care ...................................... 58
Long-term storage ........................ 60
Cleaning ........................................... 60
Lubrication ....................................... 60
Rustproofing..................................... 61
Maintenance .................................... 63 Maintenance.................................. 63
Adjusting the steering friction .......... 63
Adjusting the jet thrust nozzle
angle ............................................. 64
Adjusting the handlebar position ..... 65
Periodic maintenance chart ............. 66
Engine oil and oil filter ...................... 68
Specifications .................................. 69 Specifications................................ 69
Trouble recovery ............................. 70 Troubleshooting ............................ 70
Troubleshooting chart ...................... 70
Emergency procedures ................. 72
Cleaning the jet intake and
impeller ......................................... 72
Jumping the battery ......................... 73
Towing the watercraft ...................... 73
Submerged watercraft ..................... 74
Index................................................. 75
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Description
17
EJU31012
Location of main components
Exterior
1
23
4
5
6
8
9
10
11
14
16
15
14
13
8
12
7
1Fuel filler cap (page 31)
2 Steering pole
3 Steering pole cover
4 Hood
5 Storage pouch
6 Cooling water pilot outlet (page 22)
7 Bow eye (page 28)
8 Handlebar
9 Hood latch
10 Reboarding holder (page 28) 11
Riding tray
12 Intake grate
13 Stern eye (page 28)
14 Stern drain plug (page 35)
15 Jet thrust nozzle
16 Ride plate
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Control function operation
22
EJU31273Steering pole
The steering pole can be moved up or down
to change the height of the handlebars.
EJU35975Cooling water pilot outlet
When the engine is running, some of the
cooling water that is circulated in the engine
is discharged from the cooling water pilot
outlet.
There is a cooling water pilot outlet on the
port (left) side of the watercraft. To check for
proper operation of the cooling system, make
sure that water is being discharged from the
cooling water pilot outlet. If water is not being
discharged from the outlet, stop the engine
and check the jet intake for clogging. (See
page 72 for information on the jet intake.)
TIP:
It will take about 60 seconds for the water
to reach the outlet after the engine is start-
ed.
Water discharge may not be constant
when the engine is running at idling speed.
If this occurs, apply a little throttle to make
sure that water discharges properly.
EJU40323Water separator
The water separator prevents water from en-
tering the fuel tank by collecting any water
that has entered the fuel tank breather hose if
the watercraft was capsized.
If water has collected in the water separator,
drain it by loosening the drain screw.
To drain water from the water separator:
(1) Place a drain pan or dry cloth under thewater separator.
(2) Gradually loosen the drain screw to drain the water. Catch the draining water in the
drain pan or soak it up with the dry cloth
so that it does not spill into the engine
compartment. If any water spills into the
watercraft, be sure to wipe it up with a
dry cloth.
(3) Securely tighten the drain screw until it stops.1Cooling water pilot outlet
1
1Water separator
2 Drain screw
2
1
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Instrument operation
25
same time, the maximum engine speed is
limited.
If the oil pressure warning is activated, imme-
diately reduce the engine speed, return to
shore, and then check the engine oil level.
(See page 33 for information on checking the
engine oil level.) If the oil level is sufficient,
have a Yamaha dealer check the watercraft.
EJU45660Engine overheat warning
If the engine temperature rises significantly,
the “WARNING” indicator light comes on.
While the engine overheat warning is activat-
ed, the maximum engine speed is limited.
If the engine overheat warning is activated,
immediately reduce the engine speed, return
to shore, and then make sure that water is
being discharged from the cooling water pilot
outlet while the engine is running. If there is
no discharge of water, stop the engine, and
then check the jet intake for clogging. (See
page 72 for information on the jet intake.)NOTICE:
If you cannot locate and correct
the cause of the overheating, consult a
Yamaha dealer. Continuing to operate at higher speeds could result in severe en-
gine damage.
[ECJ00042]
EJU45681
Check engine warning
If a sensor malfunction or a short circuit is de-
tected, the “WARNING” indicator light blinks
once for several seconds.
If the check engine warning is activated, im-
mediately reduce the engine speed, return to
shore, and have a Yamaha dealer check the
engine.
EJU45690Communication disconnecting warning
If communication disconnecting is detected,
the “WARNING” indicator light and “L-
MODE” indicator light blink.
If the communication disconnecting warning
is activated, have the watercraft serviced by
a Yamaha dealer as soon as possible.
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Operation and handling requirements
33
EJU40291
Engine oil requirementsEJU45591Engine oilECJ00282
Use only 4-stroke engine oil. Usage of 2-
stroke engine oil could result in severe en-
gine damage.
Why Yamalube
YAMALUBE oil is a Genuine YAMAHA Part
born of the engineers’ passion and belief that
engine oil is an important liquid engine com-
ponent. We form teams of specialists in the
fields of mechanical engineering, chemistry,
electronics and track testing, and have them
develop the engine together with the oil it will
use. Yamalube oils take full advantage of the
base oil’s qualities and blend in the ideal bal-
ance of additives to make sure the final oil
clears our performance standards. Thus,
Yamalube mineral, semisynthetic and syn- thetic oils have their own distinct characters
and value. Yamaha’s experience gained over
many years of research and development
into oil since the 1960’s helps make
Yamalube the best choice for your Yamaha engine. Checking the engine oil level
EWJ00341
Engine oil is extremely hot immediately af-
ter the engine is turned off. Coming in con-
tact with or getting any engine oil on your
clothes could result in burns.
ECJ00392
Do not run the engine with too much or
not enough oil in the oil tank, otherwise
the engine could be damaged.
Make sure that debris and water do not
enter the oil tank filler hole. Debris and
water in the engine oil can cause serious
engine damage.
TIP:
When checking the engine oil level on land,
the engine must be running while water is
being supplied to the cooling water pas-
sages. (See “Flushing the cooling water
passages” on page 57 for information on
supplying water.)
When checking the engine oil level on wa-
ter, moor the watercraft so that it will not
drift away.
To check the engine oil level:
(1) With the engine stopped, place the wa- tercraft in a precisely level position on
land or launch the watercraft.
(2) Look in all directions, and then start the engine. (See page 48 for information on
starting the engine.)
(3) Run the engine at idling speed for 6 min- utes or more. Run the engine an addi-
tional 5 minutes if the ambient
temperature is 20 °C (68 °F) or less.
(4) Stop the engine.
(5) Remove the hood. (See page 26 for hood removal and installation procedures.)
Recommended engine oil:
YAMALUBE 4W or 4-stroke motor oil
Recommended engine oil type: SAE 10W-30, 10W-40, 20W-40,
20W-50
Recommended engine oil grade: API SG, SH, SJ, SL
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Pre-operation checks
40
TIP:
To ensure safety and reliability, pre-operation checks should be made each time the water-
craft is used.
POST-LAUNCH CHECKS
Cooling water pilot outlet Check that water is discharged from the cooling
water pilot outlet while the engine is running.
46
Meter When the engine is started, check that the meter
lighting comes on for a few seconds and then goes
off. 46
ITEM
ROUTINEPAGE
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Pre-operation checks
46
Securely install the stern drain plugs by tight-
ening them until they stop.
EJU40703Hood check
Make sure that the hood is securely closed.
(See page 26 for information on the hood.)
EJU40147Post-launch checks
Perform the post-launch checks in the pre-
operation checklist while the watercraft is in
the water and the engine is running.
To perform the post-launch checks:
(1) Launch the watercraft. (See page 48 forinformation on launching the watercraft.)
(2) Perform the checks and make sure that there are no malfunctioning items or oth-
er problems.
EJU40553Cooling water pilot outlet check
Make sure that water is discharged from the
cooling water pilot outlet while the engine is
running. (See page 22 for information on the
cooling water pilot outlet.)
EJU45840Meter check
Make sure that the meter operates properly.
(See page 24 for information on proper oper-
ation of the meter.)
1Stern drain plug
1
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