2021 YAMAHA NMAX 155 valve clearance

Table of contentsSafety information ............................ 1-1
Further safe-riding points ............... 1-5
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Smart key system ........................... 3-1
Smart key system ........................... 3-1
Operating range of the smart key system .................................. 3-2
Handling of the smart key and mechanical keys ......................... 3-3
Smart key ....................................... 3-4
Replacing the smart key battery..... 3-6
Main switch .................................... 3-7
Stop an d Start System ..................... 4-1
Stop and Start System ................... 4-1
Stop and Start System operation ... 4-1
Special features .............................. 5-1
CCU (Communication Control Unit) ................................ 5-1
Instrument an d control functions ... 6-1
Indicator lights and warning lights............................................ 6-1
Multi-function meter unit ................ 6-3
Handlebar switches ...................... 6-10 Front brake lever ........................... 6-11
Rear brake lever ............................ 6-11
ABS ............................................... 6-12
Traction control system ................ 6-13
Fuel tank cap ................................ 6-14
Fuel ............................................... 6-15
Fuel tank overflow hose ................ 6-17
Catalytic converter ........................ 6-17
Seat ............................................... 6-17
Helmet holders .............................. 6-18
Storage compartments ................. 6-19
Adjusting the shock absorber
assemblies ................................. 6-20
Power outlet ................................. 6-21
Sidestand ...................................... 6-22
Ignition circuit cut-off system ....... 6-22
For your safety – pre-operation
checks ............................................... 7-1
Operation an d important ri din g
points ................................................. 8-1
Engine break-in ............................... 8-1
Starting the engine .......................... 8-2
Starting off ...................................... 8-2
Acceleration and deceleration ........ 8-3
Braking ............................................ 8-3
Tips for reducing fuel consumption ................................ 8-3
Parking ........................................... 8-4 Perio
dic maintenance an d
a d justment ........................................ 9-1
Tool kit ............................................ 9-1
Periodic maintenance chart for the emission control system ....... 9-2
General maintenance and lubrication chart .......................... 9-3
Removing and installing panels ...... 9-7
Checking the spark plug................. 9-9
Canister ........................................ 9-11
Engine oil and oil strainer ............. 9-11
Why Yamalube.............................. 9-13
Final transmission oil .................... 9-13
Coolant ......................................... 9-15
Air filter and V-belt case
air filter elements ....................... 9-16
Checking the throttle grip
free play..................................... 9-19
Valve clearance............................. 9-19
Tires .............................................. 9-19
Cast wheels .................................. 9-21
Checking the front and rear brake lever free play .................. 9-21
Checking the front and rear brake pads ................................ 9-22
Checking the brake fluid level ...... 9-23
Changing the brake fluid .............. 9-24
Checking the V-belt ...................... 9-24
Checking and lubricating the
cables ........................................ 9-25UBBDE0E0.book Page 1 Wednesday, June 2, 2021 2:57 PM

Periodic maintenance an d a djustment
9-2
9
EAU71021
TIP The annual checks must be performe d every year, except if a distance- based maintenance is performe d in-
stea d.
 From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAU71041
Perio dic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
1 *Fuel line • Check fuel hoses for cracks or
damage.
• Replace if necessary. 
2 Spark plu g• Check condition.
• Adjust gap and clean.

•Replace. 
3 *Valve clearance • Check and adjust. 
4 *Fuel injection • Check engine idle speed. 
5 *Exhaust system • Check for leakage.
• Tighten if necessary.
• Replace gasket if necessary. 
6 *Evaporative emis-
sion control system • Check control system for dam-
age.
• Replace if necessary. 
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Periodic maintenance an d a djustment
9-19
9
EAU21386
Checkin g the throttle grip free
playMeasure the throttle grip free play as
shown.
Periodically check the throttle grip free
play and, if necessary, have a Yamaha
dealer adjust it.
EAU21403
Valve clearanceThe valves are an important engine
component, and since valve clearance
changes with use, they must be
checked and adjusted at the intervals
specified in the periodic maintenance
chart. Unadjusted valves can result in
improper air-fuel mixture, engine
noise, and eventually engine damage.
To prevent this from occurring, have
your Yamaha dealer check and adjust
the valve clearance at regular intervals.TIPThis service must be performed when
the engine is cold.
EAU69761
TiresTires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
WARNING
EWA10504
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control.  The tire air pressure must be
checked and a djuste d on col d
tires (i.e., when the temperature
of the tires equals the am bient
temperature).
 The tire air pressure must be
a d juste d in accor dance with the
ri din g speed and with the total
1. Throttle grip free playThrottle g rip free play:
3.0–5.0 mm (0.12–0.20 in)
1
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Specifications
11-1
11
Dimensions:Overall length:1935 mm (76.2 in)
Overall width:
740 mm (29.1 in)
Overall height: 1160 mm (45.7 in)
Seat height: 765 mm (30.1 in)
Wheelbase:
1340 mm (52.8 in)
Ground clearance: 125 mm (4.92 in)
Minimum turning radius: 2.0 m (6.56 ft)Wei ght:Curb weight:
131 kg (289 lb)Engine:Combustion cycle:
4-stroke
Cooling system: Liquid cooled
Valve train: SOHC
Number of cylinders:
Single cylinder
Displacement: 155 cm3
Bore  stroke:
58.0  58.7 mm (2.28  2.31 in)
Starting system:
Electric starter
Engine oil:Recommended brand:
SAE viscosity grades:
10W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA or MB
Engine oil quantity: Oil change:0.90 L (0.95 US qt, 0.79 Imp.qt)Final transmission oil:Type:
Motor oil SAE 10W-40 type SG or higher
Quantity: 0.10 L (0.11 US qt, 0.09 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.13 L (0.14 US qt, 0.11 Imp.qt)
Radiator (including all routes):
0.46 L (0.49 US qt, 0.40 Imp.qt)Fuel:Recommended fuel:Unleaded gasoline (E10 acceptable)
Octane number (RON):
90
Fuel tank capacity: 7.1 L (1.9 US gal, 1.6 Imp.gal)
Fuel reserve amount: 1.7 L (0.45 US gal, 0.37 Imp.gal)
Fuel injection:Throttle body:ID mark:B2T1Front tire:Type:
Tubeless
Size: 110/70-13M/C 48P
Manufacturer/model: DUNLOP/SCOOT SMART LRear tire:Type: Tubeless
Size: 130/70-13M/C 63P
Manufacturer/model:
DUNLOP/SCOOT SMART LLoa din g:Maximum load:
167 kg (368 lb)
(Total weight of rider, passenger, cargo and
accessories)Front brake:Type:
Hydraulic single disc brakeRear brake:Type:
Hydraulic single disc brakeFront suspension:Type:
Telescopic fork
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Index
13-2
13
Speedometer .......................................... 6-4
Starting off .............................................. 8-2
Starting the engine ................................. 8-2
Start switch........................................... 6-10
Steering, checking ................................ 9-27
Stop and Start System ........................... 4-1
Stop and Start System indicator light .... 6-2
Stop and Start System operation ........... 4-1
Stop and Start System switch .............. 6-11
Stop and Start System
troubleshooting .................................. 9-34
Storage ................................................. 10-3
Storage compartments......................... 6-19TThrottle grip and cable, checking and lubricating .................... 9-25
Throttle grip free play, checking ........... 9-19
Tires ...................................................... 9-19
Tool kit .................................................... 9-1
Traction control system ........................ 6-13
Traction control system indicator light ... 6-2
Troubleshooting.................................... 9-33
Troubleshooting chart .......................... 9-36
Turn signal indicator lights ..................... 6-1
Turn signal light bulb (front), replacing............................................. 9-31
Turn signal light bulb (rear), replacing............................................. 9-32
Turn signal switch................................. 6-10VValve clearance .................................... 9-19
V-belt, checking.................................... 9-24
Vehicle identification number ............... 12-1
Vehicle lights ........................................ 9-31 VVA indicator.......................................... 6-5
WWheel bearings, checking .................... 9-28
Wheels ................................................. 9-21YYamalube ............................................. 9-13
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