2021 YAMAHA KODIAK 450 lock

9-63
9
EBU25615Replacing the brake/tail light bulbIf the brake/tail light bulb burns out, replace it as
follows.1. Remove the brake/tail light bulb holder (to- gether with the bulb) by turning it counter-
clockwise.
2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 3. Insert a new bulb into the bulb holder, push it
in, and then turn it clockwise until it stops.
4. Install the bulb holder (together with the bulb) by turning it clockwise.
EBU25653Removing a wheel1. Park the ATV on a level surface.
2. Loosen the wheel nuts.
1. Brake/tail light bulb holder
1
1. Brake/tail light bulb
1
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10
EBU25861
CLEANING AND STORAGE
EBU25882CleaningFrequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply
degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the
job. WARNING! Wet brakes may have re-
duced stopping ability, increasing the
chance of an accident. Test the brakes af-
ter washing. Apply the brakes several
times at slow speeds to let friction dry out
the linings.
[EWB02312]
NOTICE: Excessive wa-
ter pressure may cause water seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high-pressure de-
tergent applications such as those avail-
able in coin-operated car washers.
[ECB00712]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or
bottle brush is handy for hard-to-reach plac-
es.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
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EBU27264StorageShort-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover. NOTICE: Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00722]
Long-term
Before storing your ATV for several months: 1. Make any necessary repairs and perform all outstanding maintenance.
2. Follow all the instructions in the Cleaning sec- tion of this chapter.
3. Fill up the fuel tank and add fuel stabilizer (Fu- el Med Rx if available), and then run the en-
gine for 5 minutes to distribute the treated
fuel. 4. Perform the following steps to protect the en-
gine from internal corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the starter. (This will coat the cylinder wall
with oil.)
e. Remove the spark plug cap from the spark plug, and then install the spark plug and
the spark plug cap.
5. Lubricate all control cables and the pivoting points of all levers and pedals.
6. Put the frame on stands or blocks to raise all wheels off the ground. (Alternatively, turn the
wheels each month to prevent the tires from
degrading in one spot.)
7. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.
Specified amount:
7.5 ml per liter of fuel (1 oz per gallon)UBEY60E0.book Page 2 Monday, July 27, 2020 10:46 AM

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11
Ignition system:TCI
Charging system: AC magnetoBattery:Model:YTX20L-BS
Voltage, capacity: 12 V, 18.0 AhLights:Headlight:T19L, 30.0 W/30.0 W
Handlebar-mounted light: T15H, 35.0 W/36.5 W (YFM450FWBD)
Brake/tail light:
21.0 W/5.0 W
Meter lighting: LED
Neutral indicator light: LED
Reverse indicator light:
LED
Coolant temperature warning light: LED
Park indicator light: LED
Four-wheel-drive indicator light:
LED
Engine trouble warning light: LED
Differential gear lock indicator light: LED (YFM450FWBD) EPS warning light:
LED (YFM450FWBD)
Fuses:Main fuse:
40.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
10.0 A
Auxiliary DC jack fuse: 10.0 A
Fuel injection system fuse: 10.0 A
Four-wheel-drive motor fuse:
10.0 A (YFM450FWBD)
3.0 A (YFM450FWB)
Radiator fan motor fuse:
20.0 A
EPS fuse: 40.0 A (YFM450FWBD)EBU30403Noise and vibration levels statement (for Eu-
rope)
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
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13
INDEX
AAccessories and loading ................................................ 7-5
Accessories, DC jack ...................................................5-24
Air filter, cleaning ......................................................... 9-33
Axle boots .................................................................... 9-47BBattery .......................................................................... 9-53
Brake fluid, changing ...................................................9-42
Brake fluid level, checking ........................................... 9-40
Brake lever free play, checking the front ..................... 9-42
Brake lever, front .......................................................... 5-14
Brake levers, checking and lubricating ........................ 9-49
Brake light switches ..................................................... 9-48
Brake pads and friction plates, checking ..................... 9-40
Brake pedal and rear brake lever ................................. 5-14
Brake pedal, checking and lubricating ........................ 9-50
Brakes .......................................................................... 9-39
Brakes, front and rear .................................................... 6-3
Brake/tail light bulb, replacing ..................................... 9-63CCables, checking and lubricating ................................. 9-49
Carrier, front ................................................................. 5-20
Carrier, rear .................................................................. 5-20
Chassis fasteners ........................................................... 6-7
Cleaning ....................................................................... 10-1
Coolant ................................................................. 6-3, 9-29
Coolant temperature warning light ................................. 5-2DDifferential gear lock, indicator (equipped models) ....... 5-4Differential gear oil ......................................................... 6-3
Differential gear oil, changing ...................................... 9-27
Display unit .................................................................... 5-4
Drive select lever .......................................................... 5-15
Drive select lever and driving in reverse ........................ 7-2
Drive shaft universal joint, lubricating .......................... 9-51
EEmissions Certification label (for Europe) .................... 12-1
Engine break-in .............................................................. 7-4
Engine oil ....................................................................... 6-3
Engine oil and oil filter cartridge .................................. 9-19
Engine stop switch ......................................................... 5-9
Engine trouble warning light .......................................... 5-3
EPS warning light (equipped models) ............................ 5-3FFinal gear oil ......................................................... 6-3, 9-24
Four-wheel drive indicator light ..................................... 5-4
Four-wheel drive switch (On-Command 4WD) ............ 5-11
Fuel ...................................................................... 5-17, 6-3
Fuel tank cap ............................................................... 5-16
Fuses, replacing ........................................................... 9-57HHandlebar switches ....................................................... 5-7
Headlight beam, adjusting ........................................... 9-62
Headlight bulb, replacing ............................................. 9-59
Horn switch .................................................................... 5-9IIdentification numbers ................................................... 1-1
Indicator lights and warning lights ................................. 5-1
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Instruments, lights and switches ................................... 6-7LLabel locations ............................................................... 2-1
Light switch .................................................................... 5-9MMain switch .................................................................... 5-1
Maintenance chart, emission control system ................ 9-3
Maintenance chart, general maintenance and lubrication .................................................................... 9-5
Model label .................................................................... 1-1NNeutral indicator light ..................................................... 5-2OOn-Command drive switch “4WD/LOCK” (differential gear lock models) ...................................................... 5-11
Override switch (differential gear lock models) ............ 5-10
Owner’s Manuals and Tool kit ....................................... 9-2PPanels, removing and installing ................................... 9-10
Park indicator light ......................................................... 5-2
Parking ........................................................................... 7-4
Parking on a slope ......................................................... 7-5
Part locations ................................................................. 4-1RRear brake, adjusting the lever and pedal ................... 9-42
Rear knuckle pivots, lubricating .................................. 9-52
Reverse indicator light ................................................... 5-2
Riding your ATV ............................................................. 8-1SSafety information .......................................................... 3-1
Seat .............................................................................. 5-18 Shock absorber assemblies, adjusting the front and
rear ............................................................................ 5-20
Spark arrester, cleaning ............................................... 9-36
Spark plug, checking ................................................... 9-17
Specifications .............................................................. 11-1
Speed limiter ................................................................ 5-13
Stabilizer bushes, checking .......... ............................... 9-51
Starting the engine ........................................................ 7-1
Start switch .................................................................... 5-9
Steering shaft, lubricating ............................................ 9-52
Storage ........................................................................ 10-2
Storage compartment .................................................. 5-19
TThrottle lever ......................................................... 5-13, 6-4
Throttle lever free play, adjusting ................................ 9-38
Tires ............................................................................... 6-4
Trailer hitch (equipped models) ................................... 5-23
Troubleshooting ........................................................... 9-65
Troubleshooting charts ................................................ 9-66VValve clearance ............................................................ 9-39
V-belt case drain plug .................................................. 9-37
V-belt cooling duct check hose ................................... 9-37
Vehicle identification number ........................................ 1-1WWheel hub bearings, checking .................................... 9-51
Wheel, installing ........................................................... 9-64
Wheel, removing .......................................................... 9-63
Winch ........................................................................... 5-22
Winch switch ............................................................... 5-10
UBEY60E0.book Page 2 Monday, July 27, 2020 10:46 AM