2021 TOYOTA AYGO cooling

3887-3. Do-it-yourself maintenance
AYGO_OM_Europe_OM9A012E
WARNING
The engine compartment contains many mechanisms and fluids that may
move suddenly, become hot, or become el ectrically energized. To avoid death
or serious injury, observe the following precautions.
■ When working on the engine compartment
● Keep hands, clothing and tools away from the moving fan and engine
drive belt.
● Be careful not to touch the engine, radiator, exhaust manifold, etc., right
after driving as they may be hot. Oil and other fluids may also be hot.
● Do not leave anything that may burn easily, such as paper and rags, in the
engine compartment.
● Do not smoke, cause sparks or expose an open flame to fuel or the bat-
tery. Fuel and battery fumes are flammable.
● Be extremely cautious when working on the battery. It contains poisonous
and corrosive sulfuric acid.
● Take care because brake fluid can harm your hands or eyes and damage
painted surfaces. If fluid gets on your hands or in your eyes, flush the
affected area with clean water immediately.
If you still experience discomfort, consult a doctor.
■ When working near the electric cooling fans or radiator grille
Vehicles without a smart entry & start system
Be sure the engine switch is off. With the engine switch in the “ON” position,
the electric cooling fan may automatical ly start to run if the air conditioning
is on and/or the coolant temperature is high. ( P. 398)
Vehicles with a smart entry & start system
Be sure the engine switch is off. With the engine switch in IGNITION ON
mode, the electric cooling fan may automatically start to run if the air condi-
tioning is on and/or the coolant temperature is high. ( P. 398)
■ Safety glasses
Wear safety glasses to prevent flying or falling material, fluid spray, etc.,
from getting in your eyes.

3937-3. Do-it-yourself maintenance
7
Maintenance and care
AYGO_OM_Europe_OM9A012E
Engine compartment
Engine oil filler cap
(P. 395)
Fuse box (P. 418)
Battery (P. 399)
Engine coolant reservoir
(P. 397)Radiator (P. 398)
Electric cooling fan
Condenser (P. 398)
Engine oil level dipstick
(P. 394)
Washer fluid tank (P. 402)1
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3977-3. Do-it-yourself maintenance
7
Maintenance and care
AYGO_OM_Europe_OM9A012E
The coolant level is satisfactory if it is between the “FULL” or “F” and
“LOW” lines on the reservoir when the engine is cold.
Ty pe A
Reservoir cap
“FULL” line
“LOW” line
If the level is on or below the
“LOW” line, add coolant up to the
“FULL” line.
Ty pe B
Reservoir cap
“F” line
“LOW” line
If the level is on or below the
“LOW” line, add coolant up to the
“F” line.
■Coolant selection
Only use “Toyota Super Long Life Coolant” or a similar high quality ethylene
glycol based non-silicate, non-amine, non-nitrite, and non-borate coolant with
long-life hybrid organic acid technology.
“Toyota Super Long Life Coolant” is a mixture of 50% coolant and 50%
deionized water. (Minimum temperature: -35C [-31F])
For more details about coolant, contact any authorized Toyota retailer or Toy-
ota authorized repairer, or any reliable repairer.
■If the coolant level drops within a short time of replenishing
Visually check the radiator, hoses, engine coolant reservoir cap, drain cock
and water pump.
If you cannot find a leak, have any authorized Toyota retailer or Toyota autho-
rized repairer, or any reliable repairer, test the cap and check for leaks in the
cooling system.
Engine coolant
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3987-3. Do-it-yourself maintenance
AYGO_OM_Europe_OM9A012E
Check the radiator and condenser and clear away any foreign objects.
If either of the above parts is extremely dirty or you are not sure of
their condition, have your vehicle inspected by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable repairer.
WARNING
■ When the engine is hot
Do not remove the radiator cap.
The cooling system may be under pressure and may spray hot coolant if the
cap is removed, causing serious injuries, such as burns.
NOTICE
■ When adding coolant
Coolant is neither plain water nor straight antifreeze. The correct mixture of
water and antifreeze must be used to provide proper lubrication, corrosion
protection and cooling. Be sure to read the antifreeze or coolant label.
■ If you spill coolant
Be sure to wash it off with water to prevent it from damaging parts or paint.
Radiator and condenser
WARNING
■ When the engine is hot
Do not touch the radiator or condenser as they may be hot and cause seri-
ous injuries, such as burns.

4227-3. Do-it-yourself maintenance
AYGO_OM_Europe_OM9A012E
*1: Vehicles with a multi-mode manual transmission
*2: Vehicles with a Stop & Start system
*3: Replace the fuse with one of the same ampere rating as the original
26EPS50Electric power steering system
27RDI NO.130*3
Electric cooling fan40*3
28ABS NO.150Anti-lock brake system, vehicle stability
control system
29SPARE10Spare fuse
30SPARE20Spare fuse
31SPARE30Spare fuse
32DEF20Rear window defogger, outside rear view
mirror defoggers
33ABS NO.230Anti-lock brake system, vehicle stability
control system
34FOG FR7.5Front fog lights, gauges and meters
35DRL7.5Daytime running lights
36S/HTR F/R15Seat heaters (right side)
37CANVAS TOP20Canvas top
38S/HTR F/L15Seat heaters (left side)
FuseAmpereCircuit

4237-3. Do-it-yourself maintenance
7
Maintenance and care
AYGO_OM_Europe_OM9A012E■
Driver ’s side instrument panel
FuseAmpereCircuit
1IG1 NO.25
Back-up light, multiport fuel injection sys-
tem/sequential multiport fuel injection
system, audio system, vehicle stability
control system
2WASHER15Windshield washer, rear window washer
3ECU-IG NO.15
Main body ECU, gauges and meters, air
conditioning system, rear window defog-
ger, outside rear view mirror defoggers,
seat heaters, canvas top, audio system,
PCS system
4ECU-IG NO.25Electric power steering system, Stop &
Start system
5WIPER RR15Rear window wiper
6IG1 NO.15Electric cooling fan, anti-lock brake sys-
tem, vehicle stability control system
7WIPER25Windshield wiper
8MIR HTR10Outside rear view mirror defoggers
9P/OUTLET15Power outlet
10ECU-ACC7.5Outside rear view mirrors, audio system,
Stop & Start system, gauges and meters

5038-2. Steps to take in an emergency
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When trouble arises
AYGO_OM_Europe_OM9A012E
WARNING
■Avoiding battery fires or explosions
Observe the following precautions to prevent accidentally igniting the flam-
mable gas that may be emitted from the battery:
● Make sure each jumper cable is connected to the correct terminal and that
it is not unintentionally in contact with any other than the intended terminal.
● Do not allow the other end of the jumper cable connected to the “+” termi-
nal to come into contact with any other parts or metal surfaces in the area,
such as brackets or unpainted metal.
● Do not allow the + and - clamps of the jumper cables to come into contact
with each other.
● Do not smoke, use matches, cigarette lighters or allow open flame near
the battery.
■ Battery precautions
The battery contains poisonous and corrosive acidic electrolyte, while
related parts contain lead and lead compounds. Observe the following pre-
cautions when handling the battery:
● When working with the battery, always wear safety glasses and take care
not to allow any battery fluids (acid) to come into contact with skin, clothing
or the vehicle body.
● Do not lean over the battery.
● In the event that battery fluid comes into contact with the skin or eyes,
immediately wash the affected area with water and seek medical attention.
Place a wet sponge or cloth over the affected area until medical attention
can be received.
● Always wash your hands after handling the battery support, terminals, and
other battery-related parts.
● Do not allow children near the battery.
■ To prevent damage to the vehicle
Do not pull- or push-start the vehicle as the three-way catalytic converter
may overheat and become a fire hazard.
NOTICE
■ When handling jumper cables
When connecting the jumper cables, ensure that they do not become entan-
gled in the cooling fan or engine drive belt.

5048-2. Steps to take in an emergency
AYGO_OM_Europe_OM9A012E
If your vehicle overheats
●The high engine coolant temperature warning light (P. 450) comes
on or flashes, or a loss of engine power is experienced. (For exam-
ple, the vehicle speed does not increase.)
● Steam comes out from under the hood.
Stop the vehicle in a safe place and turn off the air conditioning sys-
tem, and then stop the engine.
If you see steam:
Carefully lift the hood after the steam subsides.
If you do not see steam:
Carefully lift the hood.
After the engine has cooled
down sufficiently, inspect the
hoses and radiator core (radia-
tor) for any leaks.
Radiator
Cooling fan
If a large amount of coolant
leaks, immediately contact any
authorized Toyota retailer or
Toyota authorized repairer, or
any reliable repairer.
The following may indicate that your vehicle is overheating.
Correction procedures
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