2021 SUZUKI JIMNY change wheel

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl, -----------------------=~"-f""'~----a'ica-l--i;ee+ odometer reading or months, whicheveq,r ___________________ =='='c~:,f-"'ii"-+-:;;;'----!-km (x100D) 10 I 20 I 30 I 40 I 50 I 60 miles (x1000) 6.25 I 12.5 I 18.75 I 25 I 31,25 I 37.5 comes first. I
BRAKE *5-1. Brake discs and pads (front) Brake drums and shoes (rear) *5-2. Brake hoses and pipes 5-3. Brake fluid (#3)
months
Check, *Replacement *5-4. Brake (Pedal and fluid level) 5-5. Brake lever and cable Check, *Adjustment (1st 20000 km only) CHASSIS ANO BODY *6-1. Clutch fluid (#3) *6-2. Clutch (Pedal and fluid level) 6-3. Tyres/Wheels *6-4. Wheel bearings *6-5. Propeller shafts *6-6. Suspension system *6-7. Steering system *6-8. Manual transmission oil
6-9. Automatic transmission
*6-10. Transfer oil
*6-11. Differential all 6-12. All latches, hinges and locks *6-13. Air conditioner filter elemenr·3
Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W"
Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W"
Fluid level *Fluid change *Fluid hose
Genuine "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC"
#3: Clutch fiuid is supplied from brake fiuid reservoir.
A WARNING
6 I 12 I 18 I 24 I 30 I 36
-I -I -I ---I -----I -----R ---I -I -I -I ----
---R ---I -I -I -I -I -I -I -I -I -I -I -I ---I -----I --Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 miles) or 48 months.
= I ~ I = I ~ I = I ~ Replace every 30000 km (18000 miles). Inspect every 60000 km (37500 miles). Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 miles) or 48. months. -R -R -R -R ---R
R
The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber safely. Ask your dealer for assistance.
6-21

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byI km (x1000)I 70 I 80 I 90 I 100 I 110 120 odometer reading or months, whicheveq miles (x1000l/ 43.75 50 56.25 I 62.5 I 68. 75 75 comes first. I months 42 48 54 I 60 I 66 72 BRAKE *5-1. Brake discs and pads (front) -I -I -I Brake drums and shoes (rear) -I ---I *5-2. Brake hoses and pipes -I ---I 5-3. Brake fluid (#3) Check, *Replacement -R ---R *5-4. Brake (Pedal and fluid level) -I -I -I 5-5. Brake lever and cable Check, *Adjustment (1 st 20000 km onlv ------CHASSIS AND BODY *6-1. Clutch fluid (#3) *6-2. Clutch (Pedal and fluid level) 6-3. Tyres/Wheels *6-4. Wheel bearings *6-5. Propeller shafts *6-6. Suspension system *6-7. Steering system *6-8. Manual transmission oil Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W" 6-9. Automatic transmission Fluid level *Fluid change *Fluid hose *6-10. Transfer oil Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W" *6-11. Differential oil Genuine "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC" 6-12. All latches, hinges and locks *6-13. Air conditioner filter element *3
#3: Clutch fluid 1s supplied from brake fluid reservoir.
NOTE: This table shows the service schedule up to 120000 km (75000 miles).
-R ---R -I -I -I -I -I -I -I -I -I -I ---I -I ---I -I ---I Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 miles) or 48 months.
-I R I -I R I -I R -I -I -I Replace every 30000 km (18000 miles). Inspect every 60000 km (37500 miles). Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 mlles) or48 months. -R -R -R ---R ---I ---I -I -I -R
Beyond 120000 km (75000 miles), perform the same services at the same intervals shown in the chart. •1 Inspect more frequently if the vehicle is used under dusty conditions. •2 Check or replace as necessary if you usually drive with high speed or high engine revolutions. •3 Clean more frequently if the air flow from the air conditioner decreases.
6-22

Brake discs and brake drums
Brake disc
Brake location Minimum thickness
Front wheels 8.0 mm (0.3 in.)
Brake drum
Brake location Maximum inner diameter
Rear wheels 222 mm (8.74 in.)
If the measured thickness or inner diame­ter of the most worn part falls below or exceeds the value indicated above, the parts should be replaced with a new one. The measurement involves disassembling each brake and requires the use of a micrometer or caliper, which must be done according to the instructions described in the relevant service manual or available from the relevant repair information site.
Steering wheel
78RB07012
Steering wheel play 11c": 0-30 mm (0.0 -1.2 in.)
Check the free play of the steering wheel by gently turning it from left to right and measuring the distance that it moves before you feel slight resistance. The play should be between the specified values.
Check that the steering wheel turns easily and smoothly without rattling by turning it all the way to the right and to the left while driving very slowly in an open area. If the amount of free play is not as specified or you find anything else to be wrong, an inspection must be performed by a SUZUKI dealer.
INSPECTION AND MAINTENANCE
Tyres
78RB07013
The front and rear tyre pressure specifica­tions are listed in the tyre information label. Both front and rear tyres should have the specified tyre pressure.
NOTE: The tyre pressure will change due to changes in atmospheric pressure, tem­perature or tyre temperature when driving. To reduce the chance that the low tyre pressure warning light (if equipped) will come on due to normal changes in tem­perature and atmospheric pressure, it is important to check and adjust the tyre pressures when the tyres are cold. If you check tyres after driving, they are warm. Even if the tyre pressure seems to be good in this condition, it could fall below the
6-36

A CAUTION
Hitting curbs and running over rocks can damage tyres and affect wheel alignment. Have tyres and wheel alignment checked periodically by a SUZUKI dealer.
4) Check for loose wheel nuts. 5) Check that there are no nails, stones or other objects sticking into the tyres.
A WARNING
• Your SUZUKI vehicle is equipped with tyres which are all the same type and size. This is important to ensure proper steering and han­dling of the vehicle. Never mix tyres of different size or type on the four wheels of your vehicle. The size and type of tyres used should be only those approved by SUZUKI as standard or optional equipment for your vehicle. Replacing the wheels and tyres equipped on your vehicle with cer­tain combinations of aftermarket wheels and tyres can significantly change the steering and handling characteristics of your vehicle. Therefore, use only those wheel and tyre combinations approved by SUZUKI as standard or optional equipment for your vehicle.
NOTICE
Replacing the original tyres with tyres of a different size may result in false speedometer or odometer readings. Check with a SUZUKI dealer before purchasing replace­ment tyres that differ in size from the original tyres. Replacing a tyre with one of a dif­ferent size, or using different brands among the four tyres can result in damage to the drive train.
INSPECTION AND MAINTENANCE
Tyre rotation
5-tyre rotation
L A
65D445
L: Left hand drive R: Right hand drive
NOTE: If your vehicle is equipped with the tyre pressure monitoring system, the spare tyre TPMS sensor must be recognized when you include the spare tyre during a tyre rotation. For details, refer to "Replacing Tyres and/or Wheels" in "Tyre Pressure Monitoring System (TPMS)" in the "OPER­ATING YOUR VEHICLE" section.
6-38

INS.PECTION AND MAINTENANCE
4-tyre rotation
65D459
To avoid uneven wear of your tyres and to prolong their life, rotate the tyres as illus­trated. Tyres should be rotated every 10000 km (6000 miles). After rotation, adjust front and rear tyre pressures to the specification listed on your vehicle's Tyre Information Label.
6-39
Changing Wheels
78RB07014
To change a wheel, use the following pro­cedure:
1) Remove the jack, tools and spare wheel from the vehicle.
NOTE: How to remove the spare wheel:
78RB07052
1. Remove the center nut (1 ), then remove the spare wheel half cover (2) (if equipped). 2. Remove the wheel nuts of the spare wheel, then remove the spare wheel with both hands.
2) Loosen, but do not remove the wheel nuts. 3) Jack up the vehicle (follow the jacking instructions in the "EMERGENCY SER­VICE" section in this manual) 4) Remove the wheel nuts and wheel. 5) Before installing the new wheel, clean any mud or dirt off from the surface of the wheel and hub with a clean cloth. Clean the hub carefully; it may be hot from driving.

Front wheel/Rear wheel
54G277
(1) Boss
6) Position the jack vertically and raise the jack by turning the jack handle clock­wise until the jack head hole fits into the boss (1) of the body as the illustration. 7) Continue to raise the jack slowly and smoothly until the tyre clears the ground. Do not raise the vehicle more than necessary.
A WARNING
• Use the jack only to change wheels on level, hard ground. • Never jack up the vehicle on an inclined surface. • Never raise the vehicle with the jack in a location other than between the frame bosses near the wheel to be changed. • Make sure that the jack is raised at least 51 mm (2 inches) before it contacts the boss. Use of the jack when it is within 51 mm (2 inches) of being fully collapsed may result in failure of the jack. No person should place any por­tion of their body under a vehicle that is supported by a jack. • Never run the engine when the vehicle is supported by the jack and never allow passengers to remain in the vehicle.
EMERGENCY SERVICE
7-2

NOTICE
Never apply a garage jack to the exhaust pipe, front fender splash guard, side sill splash, rear fender splash guard, front differential or rear differential.
NOTE: For more details, contact a SUZUKI dealer.
Changing wheels
To change a wheel, use the following pro­
cedure: 1) Prepare the jack, tools and spare tyre. 2) Loosen, but do not remove the wheel nuts. 3) Jack up the vehicle (follow the jacking instructions in this section).
A WARNING
Shift into "P" (Park) for an automatic transmission, or into 11R" (Reverse) for a manual transmission vehicle when you jack up the vehicle. Never jack up the vehicle with the transmission in "N" (Neutral). OthR erwise, unstable jack may cause an accident.
4) Remove the wheel nuts and wheel.
65J4033
5) Clean any mud or dirt off from the sur­face of the wheel (1 ), hub (2), thread part (3) and surface of the wheel nuts (4) with a clean cloth. Clean the hub carefully; it may be hot from driving.
EMERGENCY SERVICE
6) Install the new wheel and replace the wheel nuts with their cone shaped end facing the wheel. Tighten each nut snugly by hand until the wheel is securely seated on the hub.
78RB08003
Tightening torque for wheel nut 100 Nm (10.0 kg-m, 72.3 lb-ft)
7) Lower the jack and fully tighten the nuts with a wheel wrench in numerical order as shown in the illustration.
7-4

SPECIFICATION
Specifications
NOTE: Specifications are subject to change without notice.
MIT: Manual transmission NT: Automatic transmission
ITEM: Dimensions UNIT: mm (in.)
Overall length 3625 (142.7) (Front bumper to spare tyre) 3645 (143.5) (Front bumper to spare wheel half cover)
Overall width 1645 (64.8)
Overall height 1720 (67.7)
Wheelbase 2250 (88.6)
Track I Front 1395 (54.9)
I Rear 1405 (55.3)
Ground clearance 210 (8.2)
9-3