353
SERVICING AND MAINTENANCE
SCHEDULED SERVICING — GASOLINE
ENGINE
Your vehicle is equipped with an automatic
oil change indicator system. The oil change
indicator system will remind you that it is time to
take your vehicle in for scheduled maintenance.
Based on engine operation conditions, the
oil change indicator message will illuminate.
This means that service is required for your
vehicle. Operating conditions such as frequent
short-trips, trailer tow, extremely hot or cold
ambient temperatures, and E85 fuel usage will
influence when the “Oil Change Required”
message is displayed. Have your vehicle serviced
as soon as possible, within the next 500 miles
(805 km).
An authorized dealer will reset the oil change
indicator message after completing the
scheduled oil change.
Under no circumstances should oil change
intervals exceed 8,000 miles (13,000 km),
12 months or 350 hours of engine run time,
whichever comes first. The 350 hours of engine
run or idle time is generally only a concern for
fleet customers.
Once A Month Or Before A Long Trip:
Check engine oil level.
Check windshield washer fluid level.
Check the tire inflation pressures and look
for unusual wear or damage. Rotate at the
first sign of irregular wear.
Check the fluid levels of the coolant reservoir,
brake master cylinder, power steering and
automatic transmission (six-speed only), and
fill as needed.
Check function of all interior and exterior lights.
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SERVICING AND MAINTENANCE357
SCHEDULED SERVICING — DIESEL ENGINE
Required Maintenance Intervals
Refer to the maintenance plan on the following
pages for the required maintenance intervals.
More frequent maintenance may be needed in
severe conditions, such as dusty areas and very
short trip driving. In some extreme conditions,
additional maintenance not specified in the
maintenance schedule may be required.
At Each Stop For Fuel
Check the engine oil level at least 30 minutes
after a fully warmed engine is shut off. Checking
the oil level while the vehicle is on level ground
will improve the accuracy of the oil level
reading. Add oil only when the level is at or
below the ADD or MIN mark. Once A Month
Inspect the batteries, and clean and tighten
the terminals as required.
Check the fluid levels of the coolant reservoir,
brake master cylinder, and automatic trans-
mission, and add as needed.
At Each Oil Change
Change the engine oil filter.
Inspect the exhaust system.
Inspect engine air cleaner filter. Replace the
engine air cleaner filter, if necessary.
Inspect the CV/Universal joints.
Check the coolant level, hoses, and clamps.
Inspect front end, and lubricate — If equipped
with serviceable fittings.
Inspect and replace the Evaporative System
Fresh Air Filter as necessary, replacement
may be more frequent if vehicle is operated
in extreme dusty conditions. Inspection and service should also be
performed anytime a malfunction is observed or
suspected. Retain all receipts.
NOTE:
Using white lithium grease, lubricate the door
hinge pivot joints twice a year to prevent prema-
ture wear.
OIL CHANGE INDICATOR SYSTEM —
C
UMMINS DIESEL
Your vehicle is equipped with an engine oil
change indicator system. This system will alert
you when it is time to change your engine oil by
displaying the words “Oil Change Due” in your
instrument cluster display. The oil change
reminder will remind the owner to change the
engine oil every 15,000 miles (24,000 km) or
500 hours, whichever comes first, except for the
Chassis Cab models configured with optional
B20 capability that are using greater than 5%
levels of biodiesel, which are 12,500 miles
(20,000 km) or 400 hours, whichever comes
first. Failure to change the engine oil per the
maintenance schedule can result in internal
engine damage.
CAUTION!
Failure to perform the required maintenance
items may result in damage to the vehicle.
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358SERVICING AND MAINTENANCE
An authorized dealer will reset the oil change
indicator message after completing the
scheduled oil change. If a scheduled oil change
is performed by someone other than an
authorized dealer Úpage 90.
Replace the engine oil and oil filter every
15,000 miles (24,000 km) or 12 months, or sooner if prompted by the oil change indicator
system. Under no circumstances should oil
change intervals exceed 15,000 miles
(24,000 km) or 12 months, whichever
comes first.
NOTE:
Under no circumstances should oil change
intervals exceed 15,000 miles (24,000 km)
or 12 months or 500 Hours, whichever
comes first.
Replace the engine oil and oil filter every
12,500 miles (20,000 km) or 400 hours,
whichever comes first when running greater
than 5% levels of biodiesel (Chassis Cab
models configured with optional B20 capa -
bility).
If Chassis Cab models configured with optional
B20 capability are operated with greater than
5% levels of biodiesel, the oil change interval
must not exceed 12,500 miles (20,000 km) or
400 hours, whichever comes first under any
circumstances. See the Fuel Requirements
section for more information regarding
operation with biodiesel blend (B6-B20) fuel
meeting ASTM specification D-7467.PERFORM SERVICE INDICATOR —
C
UMMINS DIESEL
Your vehicle will require emissions maintenance
at a set interval. To help remind you when this
maintenance is due, the instrument cluster will
display “Perform Service”. When the “Perform
Service” message is displayed on the instrument
cluster it is necessary to have the emissions
maintenance performed. Emissions
maintenance may include replacing the Closed
Crankcase Ventilation (CCV) filter element.
The procedure for clearing and resetting the
“Perform Service” indicator message is located in
the appropriate Service Information.
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388SERVICING AND MAINTENANCE
Fluid Level Check — Eight-Speed
Transmission
The fluid level is preset at the factory and does
not require adjustment under normal operating
conditions. Routine fluid level checks are not
required, therefore the transmission has no
dipstick. An authorized dealer can check your
transmission fluid level using special service
tools.
If you notice fluid leakage or transmission
malfunction, visit an authorized dealer
immediately to have the transmission fluid
level checked. Operating the vehicle with
an improper fluid level can cause severe
transmission damage.
Fluid Level Check — Six-Speed
Transmission
It is best to check the fluid level when the
transmission is at normal operating
temperature (158-176°F / 70-80°C). This
normally occurs after at least 15 miles (25 km)
of driving. At normal operating temperature the
fluid cannot be held comfortably between the
fingertips. You can read the transmission sump
temperature in the instrument cluster screen
Ú page 90. Use the following procedure to check the
transmission fluid level properly:
1. Monitor the transmission temperature
using the instrument cluster display, and
operate the vehicle as required to reach
the normal operating temperature. If the
transmission is not functioning properly, or
the vehicle cannot be driven, see the NOTE
and CAUTION below about checking the
fluid level at colder temperatures.
2. Park the vehicle on level ground.
3. Run the engine at normal idle speed for at least 60 seconds, and leave the engine
running for the rest of this procedure.
4. Fully apply the parking brake, and press the brake pedal.
5. Place the gear selector momentarily into each gear position (allowing time for the
transmission to fully engage in each
position), ending with the transmission in
PARK.
6. Remove the dipstick, wipe it clean and reinsert it until seated.
CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can damage
your transmission components. Such damage
is not covered by the New Vehicle Limited
Warranty.
CAUTION!
If a transmission fluid leak occurs, visit an
authorized dealer immediately. Severe
transmission damage may occur. An authorized
dealer has the proper tools to adjust the fluid
level accurately.
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SERVICING AND MAINTENANCE425
(Continued)
Dual Rear Wheels
Tire Rotation
The tires used on dual wheel assemblies should
be matched for wear to prevent overloading one
tire in a set. To check if tires are even, lay a
straight edge across all four tires. The straight
edge should touch all the tires.
NOTE:
If your vehicle is equipped with a Tire Pressure
Information System (TPIS):
The Tire Pressure Information System (TPIS)
uses unique sensors in the inner rear wheels
to help identify them from the outer rear
wheels, because of this, the inner and outer
wheel locations can’t be switched.
After a tire rotation is completed, as shown
below, the system can auto learn the locations
of each sensor ID. Auto learning/localization
occurs when the vehicle ignition status is
changed from Off to On and speeds of greater
than 5 mph (8 km/h) are obtained and remain
over 5 mph (8 km/h) for at about a 15 minute
period. You may need to drive for 20 minutes
to account slower speeds and stops.
If the tires are rotated incorrectly, the Auto
localization of the TPIS sensors will fail to
locate correctly resulting in incorrect loca -
tions for the pressure values displayed in the
Instrument Cluster.
DEPARTMENT OF TRANSPORTATION
UNIFORM TIRE QUALITY GRADES
The following tire grading categories
were established by the National
Highway Traffic Safety Administration.
The specific grade rating assigned by the
tire's manufacturer in each category is
shown on the sidewall of the tires on
your vehicle.
CAUTION!
4500/5500 Dual Rear Tires may only have
one approved direction of rotation. This is
to accommodate the asymmetrical design
(tread pattern) of the On/Off road tire.
When replacing a flat, the spare tire may
have to be remounted on the rim or
installed at a different location to maintain
the correct placement of the tire on the
wheel relative to the tire/wheel position on
the vehicle. For example, if the spare is
used to replace an outer rear tire it will have
to be remounted on the rim so that the
wheel is dished inward. That way the tread
design of asymmetrical tires will maintain
proper position.
CAUTION! (Continued)
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453
Fluid Level Checks Brake
........................................................ 387Power Steering.......................................... 163Fog Lights............................................... 53, 404Fold Flat Load Floor......................................... 70Fold-Flat Seats................................................. 33Forward Collision Warning............................. 281Four Wheel Drive........................................... 153Four-Way Hazard Flasher............................... 334Freeing A Stuck Vehicle................................. 349Front Axle (Differential).................................. 390Fuel............................................ 196, 433, 436Adding....................................................... 195Additives................................................... 434Clean Air.................................................... 433Diesel.............................................. 196, 436Ethanol...................................................... 434Filler Cap (Gas Cap)................................... 196Filter................................................ 375, 440Gasoline.................................................... 433Light.......................................................... 111Materials Added........................................ 434Methanol................................................... 434Octane Rating........................................... 433Requirements................................. 433, 436Specifications............................................ 436Tank Capacity............................................ 439Fuses............................................................. 394
G
Garage Door Opener (HomeLink)..................... 47Gas Cap (Fuel Filler Cap).............................. 196Gasoline, Clean Air........................................ 433Gasoline, Reformulated................................ 433GaugesVoltage..................................................... 128Gear Ranges................................................. 147Gear Selector Override................................. 347Glass Cleaning.............................................. 430Gross Axle Weight Rating.............................. 201Gross Vehicle Weight Rating......................... 201GuideBody Builders.............................................. 10GVWR............................................................ 199
H
HazardDriving Through Flowing, Rising, Or Shallow Standing Water
.................................... 218Hazard Warning Flashers.............................. 334Head Restraints............................................... 38Head Rests...................................................... 38Headlights.................................................... 402Automatic High Beam.................................. 52Cleaning................................................... 427High Beam................................................... 51Lights On Reminder..................................... 53Passing........................................................ 52Switch.......................................................... 50
Heated Mirrors.................................................46Heated Seats...................................................37Hill Descent Control...................................... 278Hill Descent Control Indicator....................... 278Hill Start Assist.............................................. 280HitchesTrailer Towing........................................... 204HomeLink (Garage Door Opener).....................47Hood Prop........................................................79Hood Release...................................................79Hub Caps...................................................... 343
I
Idle-Up Feature............................................. 132Ignition.............................................................18Switch..........................................................18Illuminated Entry..............................................56Inside Rearview Mirror.................... 41, 42, 335Instrument Cluster...................... 85, 86, 88, 89Descriptions.............................................. 115Display.........................................................90Engine Oil Reset..........................................91Instrument Panel Lens Cleaning................... 429Integrated Trailer Brake Control.................... 207Interior Appearance Care.............................. 428Interior Lights...................................................55Intermittent Wipers (Delay Wipers)..................57Intervention Regeneration Strategy..... 101, 379Inverter Outlet (115V)......................................74
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