SERVICING AND MAINTENANCE375
Some conditions can be caused by a faulty
component such as a belt pulley. Belt pulleys
should be carefully inspected for damage and
proper alignment.
Belt replacement on some models requires the
use of special tools, we recommend having your
vehicle serviced at an authorized dealer.
DRAINING FUEL/WATER SEPARATOR
F
ILTER
There are two fuel filter assemblies. One is
located on the driver's side of the engine.
The best access to this water drain valve is from
under the hood. The second one is on the under
body, located in front of the rear axle above the
drive shaft on pick-up models. The Chassis Cab
models second filter location is on the frame
behind the front axle. The best access to this
water drain valve is from under the vehicle. If water is detected in the water separator while
the engine is running, or while the ignition
switch is in the ON position, the “Water In Fuel
Indicator Light” will illuminate and an audible
chime will be heard five times. At this point you
should stop the engine and drain the water from
both of the filters.
If the “Water In Fuel Indicator Light” comes on
and a single chime is heard while you are
driving, or with the ignition switch in the ON
position, there may be a problem with your
water separator wiring or sensor. See an
authorized dealer for service.
Upon proper draining of the water from both
fuel filters, the “Water In Fuel Indicator Light”
will remain illuminated for approximately
10 seconds. If the water was drained while
the engine was running, the “Water In Fuel
Indicator Light” may remain on for
approximately three minutes.NOTE:
Care should be taken in disposing of used fluids
from your vehicle. Used fluids, indiscriminately
discarded, can present a problem to the envi
-
ronment. Contact an authorized dealer, service
station, or government agency for advice on
recycling programs and for where used fluids
and filters can be properly disposed of in your
area.
Drain the fuel/water separator filters when the
“Water In Fuel Indicator Light” is ON. Within
10 minutes of vehicle shutdown, turn the engine
mounted filter drain valve (located on the side of
the filter assembly) counterclockwise a quarter
turn, and turn the under body mounted filter
drain valve (located on the bottom of the filter
assembly) counterclockwise 1 full turn. Then turn
the ignition switch to the ON position, and allow
any accumulated water to drain. Leave the drain
valve open until all water and contaminants have
been removed. When clean fuel is visible, close
the drain valve following these guidelines:
1. Rotate the drain clockwise to close until you feel resistance from the internal seal.
2. Continue turning the drain half of a turn to properly compress the seal.
CAUTION!
Do not drain the fuel/water separator filter
when the engine is running.
Diesel fuel will damage blacktop paving
surfaces. Drain the filter into an appro-
priate container.
CAUTION!
If the “Water In Fuel Indicator Light” remains
on, DO NOT START the engine before you
drain water from the fuel filters to avoid
engine damage.
8
21_DPF_OM_EN_USC_t.book Page 375
SERVICING AND MAINTENANCE383
Under normal operating conditions, the catalytic
converter will not require maintenance. However,
it is important to keep the engine properly tuned
to ensure proper catalyst operation and prevent
possible catalyst damage.
NOTE:
Intentional tampering with emissions control
systems can result in civil penalties being
assessed against you.
In unusual situations involving grossly
malfunctioning engine operation, a scorching
odor may suggest severe and abnormal catalyst
overheating. If this occurs, stop the vehicle, turn off
the engine and allow it to cool. Service, including a
tune-up to manufacturer's specifications, should be
obtained immediately.
To minimize the possibility of catalytic converter
damage:
Do not interrupt the ignition when the trans
-
mission is in gear and the vehicle is in
motion.
Do not try to start the vehicle by pushing or
towing the vehicle.
Do not idle the engine with any ignition
components disconnected or removed, such
as when diagnostic testing, or for prolonged
periods during very rough idle or malfunc -
tioning operating conditions.
COOLING SYSTEM CAUTION!
The catalytic converter requires the use of
unleaded fuel only. Leaded gasoline will
destroy the effectiveness of the catalyst as
an emissions control device and may seri -
ously reduce engine performance and
cause serious damage to the engine.
Damage to the catalytic converter can result
if your vehicle is not kept in proper operating
condition. In the event of engine malfunc -
tion, particularly involving engine misfire or
other apparent loss of performance, have
your vehicle serviced promptly. Continued
operation of your vehicle with a severe
malfunction could cause the converter to
overheat, resulting in possible damage to
the converter and vehicle.
WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam from your
radiator. If you see or hear steam coming from
under the hood, do not open the hood until the
radiator has had time to cool. Never open a
cooling system pressure cap when the radiator
or coolant bottle is hot.
Keep hands, tools, clothing, and jewelry
away from the radiator cooling fan when
the hood is raised. The fan starts automati -
cally and may start at any time, whether the
engine is running or not.
When working near the radiator cooling fan,
disconnect the fan motor lead or turn the
ignition to the OFF mode. The fan is
temperature controlled and can start at any
time the ignition is in the ON mode.
8
21_DPF_OM_EN_USC_t.book Page 383
SERVICING AND MAINTENANCE387
(Continued)
BRAKE SYSTEM
In order to ensure brake system performance,
all brake system components should be
inspected periodically Ú page 354.
Fluid Level Check — Brake Master Cylinder
The fluid level of the master cylinder should be
checked when performing under the hood
service or immediately if the brake system
warning lamp indicates system failure.
If necessary, add fluid to bring level within the
designated marks on the side of the reservoir of the
brake master cylinder. Be sure to clean the top of
the master cylinder area before removing cap.
With disc brakes the fluid level can be expected
to fall as the brake linings wear. However, an
unexpected drop in fluid level may be caused by
a leak and a system check should be conducted.
For further information Ú
page 444.
AUTOMATIC TRANSMISSION
Special Additives
The manufacturer strongly recommends against
using any special additives in the transmission.
Automatic Transmission Fluid (ATF) is an
engineered product and its performance may be
impaired by supplemental additives. Therefore,
do not add any fluid additives to the transmission.
The only exception to this policy is the use of special
dyes for diagnosing fluid leaks in six-speed
transmissions. Avoid using transmission sealers as
they may adversely affect seals.
WARNING!
Riding the brakes can lead to brake failure
and possibly a collision. Driving with your foot
resting or riding on the brake pedal can result
in abnormally high brake temperatures,
excessive lining wear, and possible brake
damage. You would not have your full braking
capacity in an emergency.WARNING!
Use only manufacturer's recommended
brake fluid Úpage 444. Using the wrong
type of brake fluid can severely damage
your brake system and/or impair its perfor -
mance. The proper type of brake fluid for
your vehicle is also identified on the original
factory installed hydraulic master cylinder
reservoir.
To avoid contamination from foreign matter
or moisture, use only new brake fluid or fluid
that has been in a tightly closed container.
Keep the master cylinder reservoir cap
secured at all times. Brake fluid in a open
container absorbs moisture from the air
resulting in a lower boiling point. This may
cause it to boil unexpectedly during hard or
prolonged braking, resulting in sudden brake
failure. This could result in a collision.
Overfilling the brake fluid reservoir can
result in spilling brake fluid on hot engine
parts, causing the brake fluid to catch fire.
Brake fluid can also damage painted and
vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
Do not allow petroleum based fluid to
contaminate the brake fluid. Brake seal
components could be damaged, causing
partial or complete brake failure. This could
result in a collision.
WARNING! (Continued)
8
21_DPF_OM_EN_USC_t.book Page 387
402SERVICING AND MAINTENANCE
Replacing Exterior Bulbs
Base Quad: Low Beam Headlamp, High Beam
Headlamp, Front Park And Turn — If Equipped
Low Beam
See below steps to replace:
1. Open the hood.
2. Disconnect and isolate the negative battery
cable. 3. Reach into the front wheel house ahead of
the front wheel, remove the fastener, and
lift the cover over the access hole in the
front of the wheel house splash shield.
Access to the rear of the lamp can be gained
through this access hole.
Splash Shield Access Cover
Front Position (LED Headlamps)
LED (Serviced at an authorized dealer)
Turn Signal (LED Reflector Headlamp) 7444NA
Front Side Marker (Headlamps) LED (Serviced at an authorized dealer)
Front Fog Lamps (Halogen Reflector Headlamp) H11LL
Front Fog Lamps (LED Headlamp) LED (Serviced at an authorized dealer)
Side Indicators (Front And Side View Mirror) LED (Serviced at an authorized dealer)
Center High Mounted Stop Lamp (CHMSL) 921
Cab Roof Marker Lamps 194NA
Box Off Tail Lamps – Stop/Turn/Tail/License Plate 1157
Box Off Tail Lamps – Back Up 1156
Exterior Bulbs
Bulb Name Bulb Number
21_DPF_OM_EN_USC_t.book Page 402
SERVICING AND MAINTENANCE403
4. Reach through the access hole of the wheel
house splash shield and disengage the bulb
access cover by rotating counterclockwise.
Bulb Access Cover
5. Disconnect the internal lamp wiring harness connector from the low beam bulb. 6. Rotate the bulb counterclockwise a quarter
turn to unlock the bulb from the lamp.
7. Pull the bulb straight out from the housing.
8. Reverse the procedure for installation of new bulb and covers.
High Beam
See below steps to replace:
1. Open the hood.
2. Disconnect and isolate the negative battery cable.
Bulb Access Cover
3. Look under the hood and behind the headlamp to find the high beam bulb
access cover. 4. Reach behind the headlamp and disengage
the access cover by rotating counter -
clockwise.
5. Disconnect the internal lamp wiring harness connector from the high beam bulb.
6. Rotate the bulb counterclockwise a quarter turn to unlock the bulb from the lamp.
7. Pull the bulb straight out from the housing.
8. Reverse the procedure for installation of new bulb and covers.
CAUTION!
Do not contaminate the bulb glass by
touching it with your fingers or by allowing it
to contact other oily surfaces. Shortened
bulb life will result.
Always use the correct bulb size and type for
replacement. An incorrect bulb size or type
may overheat and cause damage to the
lamp, the bulb socket, or the lamp wiring.
CAUTION!
Do not contaminate the bulb glass by
touching it with your fingers or by allowing it
to contact other oily surfaces. Shortened
bulb life will result.
Always use the correct bulb size and type
for replacement. An incorrect bulb size or
type may overheat and cause damage to
the lamp, the bulb socket, or the lamp
wiring.
8
21_DPF_OM_EN_USC_t.book Page 403
404SERVICING AND MAINTENANCE
Outer Park And Turn
See below steps to replace:
1. Open the hood.
2. Disconnect and isolate the negative battery
cable.
3. Reach into the front wheel house ahead of the front wheel, remove the fastener, and
lift the cover over the access hole in the
front of the wheel house splash shield.
Access to the rear of the lamp can be gained
through this access hole.
Splash Shield Access Cover
4. Reach through the access hole of the wheel
house splash shield and disengage the side
marker socket by rotating counterclockwise
a quarter turn.
Park And Turn Socket
5. Pull the socket and bulb straight out from the housing.
6. Separate the bulb from the socket without twisting.
7. Reverse the procedure for installation of new bulb and covers. Fog Lamps — If Equipped
Halogen
See below steps to replace:
1. Reach under and behind the front fascia/
bumper to access the back of the front fog
lamp housing.
2. Disconnect the fog lamp wiring harness connector from the fog lamp bulb.
Fog Lamp Bulb
3. Rotate the bulb counterclockwise a quarter turn to unlock the bulb from the housing.
4. Pull the bulb straight out from the housing.
5. Reverse the procedure to install the bulb and cover.
21_DPF_OM_EN_USC_t.book Page 404
453
Fluid Level Checks Brake
........................................................ 387Power Steering.......................................... 163Fog Lights............................................... 53, 404Fold Flat Load Floor......................................... 70Fold-Flat Seats................................................. 33Forward Collision Warning............................. 281Four Wheel Drive........................................... 153Four-Way Hazard Flasher............................... 334Freeing A Stuck Vehicle................................. 349Front Axle (Differential).................................. 390Fuel............................................ 196, 433, 436Adding....................................................... 195Additives................................................... 434Clean Air.................................................... 433Diesel.............................................. 196, 436Ethanol...................................................... 434Filler Cap (Gas Cap)................................... 196Filter................................................ 375, 440Gasoline.................................................... 433Light.......................................................... 111Materials Added........................................ 434Methanol................................................... 434Octane Rating........................................... 433Requirements................................. 433, 436Specifications............................................ 436Tank Capacity............................................ 439Fuses............................................................. 394
G
Garage Door Opener (HomeLink)..................... 47Gas Cap (Fuel Filler Cap).............................. 196Gasoline, Clean Air........................................ 433Gasoline, Reformulated................................ 433GaugesVoltage..................................................... 128Gear Ranges................................................. 147Gear Selector Override................................. 347Glass Cleaning.............................................. 430Gross Axle Weight Rating.............................. 201Gross Vehicle Weight Rating......................... 201GuideBody Builders.............................................. 10GVWR............................................................ 199
H
HazardDriving Through Flowing, Rising, Or Shallow Standing Water
.................................... 218Hazard Warning Flashers.............................. 334Head Restraints............................................... 38Head Rests...................................................... 38Headlights.................................................... 402Automatic High Beam.................................. 52Cleaning................................................... 427High Beam................................................... 51Lights On Reminder..................................... 53Passing........................................................ 52Switch.......................................................... 50
Heated Mirrors.................................................46Heated Seats...................................................37Hill Descent Control...................................... 278Hill Descent Control Indicator....................... 278Hill Start Assist.............................................. 280HitchesTrailer Towing........................................... 204HomeLink (Garage Door Opener).....................47Hood Prop........................................................79Hood Release...................................................79Hub Caps...................................................... 343
I
Idle-Up Feature............................................. 132Ignition.............................................................18Switch..........................................................18Illuminated Entry..............................................56Inside Rearview Mirror.................... 41, 42, 335Instrument Cluster...................... 85, 86, 88, 89Descriptions.............................................. 115Display.........................................................90Engine Oil Reset..........................................91Instrument Panel Lens Cleaning................... 429Integrated Trailer Brake Control.................... 207Interior Appearance Care.............................. 428Interior Lights...................................................55Intermittent Wipers (Delay Wipers)..................57Intervention Regeneration Strategy..... 101, 379Inverter Outlet (115V)......................................74
11
21_DPF_OM_EN_USC_t.book Page 453
458 Rotation
.................................................... 424Safety.............................................. 406, 414Sizes.......................................................... 407Snow Tires................................................. 419Spare Tires............................. 419, 420, 421Spinning.................................................... 416Trailer Towing............................................ 206Tread Wear Indicators............................... 417Wheel Nut Torque..................................... 432To Open Hood.................................................. 79Tongue Weight/Trailer Weight....................... 205Torque Converter Clutch................................ 151Towing................................................. 200, 350Disabled Vehicle........................................ 350Guide......................................................... 205Recreational.............................................. 214Weight....................................................... 205Towing Behind A Motorhome......................... 214Traction......................................................... 218Traction Control............................................. 281Trailer Sway Control (TSC)............................. 281Trailer Towing................................................ 200Hitches...................................................... 204Minimum Requirements............................ 205Mirrors......................................................... 46Tips........................................................... 211Trailer And Tongue Weight........................ 205Wiring........................................................ 209Trailer Towing Guide...................................... 205Trailer Weight................................................ 205
Transfer Case............................................... 391Electronically Shifted....................... 153, 156Fluid......................................................... 444Transmission................................................ 141Automatic............................... 141, 146, 387Fluid......................................................... 444Maintenance............................................ 387Shifting..................................................... 140Transporting Pets.......................................... 330Tread Wear Indicators.................................. 417Turn Signals.................................. 54, 115, 402
U
UconnectPhone Call Features
................................. 264Things You Should Know About Your Uconnect Phone................................... 267Uconnect Phone.................................. 259, 260Answer Or Ignore An Incoming Call — Call Currently In Progress..................... 265Answer Or Ignore An Incoming Call — No Call Currently In Progress................ 265Bluetooth Communication Link................ 269Call Continuation...................................... 266Call Controls............................................. 264Call Termination....................................... 266Cancel Command..................................... 260Connecting To A Particular Mobile Phone Or Audio Device After Pairing............... 262
Help Command......................................... 260Join Calls.................................................. 266Making A Phone Or Audio Device A Favorite................................................ 262Making A Second Call While Current Call Is In Progress................................. 266Managing Your Favorites.......................... 263Natural Speech......................................... 259Operation.................................................. 259Overview................................................... 258Pair (Link) Uconnect Phone To A Mobile Phone....................................... 260Phonebook Download............................... 263Place/Retrieve A Call From Hold............... 266Power-Up.................................................. 269Recent Calls.............................................. 264Redial....................................................... 266To Remove A Favorite............................... 263Toggling Between Calls............................. 266Touch-Tone Number Entry........................ 264Transfer Call To And From Mobile Phone.. 266Voice Command....................................... 267Uconnect SettingsCustomer Programmable Features..............26Passive Entry Programming.........................26Uconnect System.......................................... 244Uniform Tire Quality Grades.......................... 425Unleaded Gasoline........................................ 433Untwisting Procedure, Seat Belt.................... 297USB..................................................................72
21_DPF_OM_EN_USC_t.book Page 458