
400SERVICING AND MAINTENANCE
MAINTENANCE PLAN — DIESEL FUEL UP TO B5 BIODIESEL
Refer to the Maintenance Schedules for required maintenance.
NOTE:
Using white lithium grease, lubricate the door hinge roller pivot joints twice a year to prevent premature wear.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
Change oil and filter.
Completely fill the Diesel Exhaust Fluid tank.
Drain water from fuel filter assembly.
Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil indicator system turns on.
Inspect battery and clean and tighten terminals as required.
Inspect the CV/Universal joints.
Inspect brake pads, shoes, rotors, drums, hoses and park brake.
Inspect engine cooling system protection and hoses.
Inspect exhaust system.
Inspect engine air cleaner if using in dusty or off-road conditions. Replace engine air cleaner, as necessary.
At Every Second Oil Change Interval As Indicated By Oil Change Indicator System:
Change fuel filter.
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402SERVICING AND MAINTENANCE
Replace engine air cleaner. XXXXX
Flush and replace the engine coolant at 10 years or
150,000 miles (240,000 km) whichever comes first. X
X
Replace accessory drive belt(s). X
Inspect the transfer case fluid, change for any of the
following: police, taxi, fleet, or frequent trailer towing. X
X
Change transfer case fluid. X
1. Under normal conditions the diesel fuel filter should be replaced every 20,000 miles (32,000 km) (every other oil change). If the vehicle is being used in severe operating conditions,
or In certain geographical areas of the country (Pennsylvania, New York, Ohio, Maryland, West Virginia, Arkansas, Oklahoma, Kansas, Iowa, Missouri and Nebraska) due to fuel
cleanliness issues, it’s recommended to replace the fuel filter every 10,000 miles (16,000 km).
Mileage or time passed (whichever comes first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
21_DT_OM_EN_USC_t.book Page 402

410SERVICING AND MAINTENANCE
ENGINE OIL — GAS ENGINE
Engine Oil Selection — Gasoline Engine
For best performance and maximum protection
under all types of operating conditions, FCA only
recommends engine oils that are API Certified
and meet the requirements of FCA Material
Standard MS-6395.
NOTE:
Hemi engines (5.7L) at times can tick right after
startup and then quiet down after approxi -
mately 30 seconds. This is normal and will not
harm the engine. This characteristic can be
caused by short drive cycles. For example, if the
vehicle is started then shut off after driving a
short distance. Upon restarting, you may experi -
ence a ticking sound. Other causes could be if
the vehicle is unused for an extended period of
time, incorrect oil, extended oil changes or
extended idling. If the engine continues to tick
or if the Malfunction Indicator Light (MIL) comes
on, see the nearest authorized dealer.
Engine Oil Selection — Diesel Engine
For best performance and maximum protection
under all types of operating conditions, FCA
recommends engine oils that meet the
requirements of FCA Material Standard MS-12991, and that are API SN certified and
meet the requirements of FCA LLC.
American Petroleum Institute (API) Engine
Oil Identification Symbol
This symbol means that the oil has
been certified by the American
Petroleum Institute (API). The
manufacturer only recommends API
Certified engine oils.
This symbol certifies 0W-20, 5W-20, 0W-30,
5W-30 and 10W-30 engine oils.
Synthetic Engine Oils
You may use synthetic engine oils provided the
recommended oil quality requirements are met,
and the recommended maintenance intervals
for oil and filter changes are followed.
Synthetic engine oils which do not have both the
engine oil certification mark and the correct SAE
viscosity grade number should not be used.
Materials Added To Engine Oil
FCA strongly recommends against the addition
of any additives (other than leak detection dyes)
to the engine oil. Engine oil is an engineered
product and its performance may be impaired
by supplemental additives.
Disposing Of Used Engine Oil And Oil
Filters
Care should be taken in disposing of used
engine oil and oil filters from your vehicle. Used
oil and oil filters, indiscriminately discarded, can
present a problem to the environment. Contact
an authorized dealer, service station or
governmental agency for advice on how and
where used oil and oil filters can be safely
discarded in your area.
ENGINE OIL FILTER
The engine oil filter should be replaced with a
new filter at every engine oil change.
Engine Oil Filter Selection
A full-flow type disposable oil filter should be
used for replacement. The quality of
replacement filters varies considerably. Only
high quality Mopar certified filters should be
used.
CAUTION!
Do not use chemical flushes in your engine oil
as the chemicals can damage your engine.
Such damage is not covered by the New
Vehicle Limited Warranty.
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SERVICING AND MAINTENANCE411
ENGINE AIR CLEANER FILTER
For the proper maintenance intervals
Úpage 395.
NOTE:
Be sure to follow the “Severe Duty Conditions”
maintenance interval if applicable.
Engine Air Cleaner Filter Selection
The quality of replacement filters varies
considerably. Only high quality Mopar certified
filters should be used.
Engine Air Cleaner Filter Inspection And
Replacement
Inspect engine air cleaner filter for dirt and or
debris, if you find evidence of either dirt or
debris you should change your engine air
cleaner filter.
Engine Air Cleaner Filter Removal
1. With suitable tool fully loosen (six) fasteners on the engine air cleaner filter
cover.
Engine Air Cleaner Filter
2. Lift the engine air cleaner filter cover to
access the engine air cleaner filter.
3. Remove the engine air cleaner filter from the housing assembly.
Engine Air Cleaner Filter
WARNING!
The air induction system (air cleaner, hoses,
etc.) can provide a measure of protection in
the case of engine backfire. Do not remove
the air induction system (air cleaner, hoses,
etc.) unless such removal is necessary for
repair or maintenance. Make sure that no
one is near the engine compartment before
starting the vehicle with the air induction
system (air cleaner, hoses, etc.) removed.
Failure to do so can result in serious personal
injury.
1 — Fasteners
2 — Engine Air Cleaner Filter Cover
1 — Engine Air Cleaner Filter Cover
2 — Engine Air Cleaner Filter
8
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414SERVICING AND MAINTENANCE
PRIMING IF THE ENGINE HAS RUN OUT
O
F FUEL — DIESEL ENGINE
1. Add a substantial amount of fuel to the
tank, approximately 2 to 5 gal (8 L to 19 L).
2. Press ignition switch twice without your foot on brake to put vehicle in ON/RUN position.
This will activate the in tank fuel pump for
approximately 30 seconds. Repeat this
process twice.
3. Start the engine using the “Normal Starting” procedure Ú page 144.
NOTE:
The engine may run rough until the air is forced
from all the fuel lines. NOTE:
Use of biodiesel mixture in excess of 20% can
negatively impact the fuel filter's ability to
separate water from the fuel, resulting in
high pressure fuel system corrosion or
damage.
In addition, commercially available fuel addi
-
tives are not necessary for the proper opera -
tion of your diesel engine.
For extreme cold conditions, "Mopar
Premium Diesel Fuel Treatment" is recom -
mended to assist with cold starting.
INTERVENTION REGENERATION
S
TRATEGY — MESSAGE PROCESS FLOW
(D
IESEL ENGINE)
This engine meets all required diesel engine
emissions standards. To achieve these
emissions standards, your vehicle is equipped
with a state-of-the-art engine and exhaust
system. These systems are seamlessly
integrated into your vehicle and managed by
the Powertrain Control Module (PCM). The PCM
manages engine combustion to allow the
exhaust system’s catalyst to trap and burn
Particulate Matter (PM) pollutants, with no input
or interaction on your part.
Additionally, your vehicle has the ability to alert
you to additional maintenance required on your
vehicle or engine Ú page 114.WARNING!
Do not open the high pressure fuel system
with the engine running. Engine operation
causes high fuel pressure. High pressure fuel
spray can cause serious injury or death.
CAUTION!
The starter motor will engage for
approximately 30 seconds at a time. Allow
two minutes between cranking intervals.
WARNING!
Do not use alcohol or gasoline as a fuel
blending agent. They can be unstable under
certain conditions and be hazardous or
explosive when mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or
gasoline, the use of these fuels can cause
damage to the fuel system.
WARNING!
A hot exhaust system can start a fire if you
park over materials that can burn, such as
grass or leaves, and those items that come
into contact with your exhaust system. Do not
park or operate your vehicle in areas where
your exhaust system can contact anything
that can burn.
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SERVICING AND MAINTENANCE415
DIESEL EXHAUST FLUID
Diesel Exhaust Fluid (DEF) sometimes known
simply by the name of its active component,
UREA—is a key component of Selective Catalytic
Reduction (SCR) systems, which help diesel
vehicles meet stringent emission regulations.
DEF is a liquid reducing agent that reacts with
engine exhaust in the presence of a catalyst to
convert smog-forming nitrogen oxides (NOx)
into harmless nitrogen and water vapor.
Refer to Engine Fluids And Lubricants
Úpage 475 for further information.
AIR CONDITIONER MAINTENANCE
For best possible performance, your air
conditioner should be checked and serviced by
an authorized dealer at the start of each warm
season. This service should include cleaning of
the condenser fins and a performance test.
Drive belt tension should also be checked at
this time.
Refrigerant Recovery And Recycling —
R–1234yf
R–1234yf Air Conditioning Refrigerant is a
hydrofluoroolefin (HFO) that is endorsed by the
Environmental Protection Agency and is an
ozone-friendly substance with a low
global-warming potential. It is recommended
that air conditioning service be performed by an
authorized dealer using recovery and recycling
equipment.
NOTE:
Use only FCA approved A/C system PAG
compressor oil, and refrigerants.
Cabin Filter Replacement (A/C Air Filter)
For the proper maintenance intervals
Úpage 395.
WARNING!
Use only refrigerants and compressor lubri -
cants approved by FCA for your air condi -
tioning system. Some unapproved
refrigerants are flammable and can
explode, injuring you. Other unapproved
refrigerants or lubricants can cause the
system to fail, requiring costly repairs.
Refer to Warranty Information Book, for
further warranty information.
The air conditioning system contains refrig -
erant under high pressure. To avoid risk of
personal injury or damage to the system,
adding refrigerant or any repair requiring
lines to be disconnected should be done by
an experienced technician.
CAUTION!
Do not use chemical flushes in your air
conditioning system as the chemicals can
damage your air conditioning components.
Such damage is not covered by the New
Vehicle Limited Warranty.
WARNING!
Do not remove the cabin air filter while the
vehicle is running, or while the ignition is in
the ACC or ON/RUN mode. With the cabin air
filter removed and the blower operating, the
blower can contact hands and may propel dirt
and debris into your eyes, resulting in
personal injury.
8
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424SERVICING AND MAINTENANCE
Coolant Reservoir Dipstick
3. Check the coolant level on the dipstick.
The radiator normally remains completely full,
so there is no need to remove the radiator cap
unless checking for engine coolant (antifreeze)
freeze point or replacing engine coolant. Advise
your service attendant of this. As long as the
engine operating temperature is satisfactory,
the coolant bottle need only be checked once a
month.
When additional engine coolant is needed to
maintain the proper level, it should be added to
the coolant bottle. Do not overfill.
Cooling System Notes
NOTE:
When the vehicle is stopped after a few miles/
kilometers of operation, you may observe vapor
coming from the front of the engine compart -
ment. This is normally a result of moisture from
rain, snow, or high humidity accumulating on
the radiator and being vaporized when the ther -
mostat opens, allowing hot engine coolant (anti -
freeze) to enter the radiator.
If an examination of your engine compartment
shows no evidence of radiator or hose leaks,
the vehicle may be safely driven. The vapor will
soon dissipate.
Do not overfill the coolant expansion bottle.
Check the coolant freeze point in the radiator
and in the coolant expansion bottle. If engine
coolant needs to be added, the contents of
the coolant expansion bottle must also be
protected against freezing.
If frequent engine coolant additions are
required, the cooling system should be pres -
sure tested for leaks.
Maintain engine coolant concentration at a
minimum of 50% OAT coolant (conforming to
MS.90032) and distilled water for proper
corrosion protection of your engine which
contains aluminum components.
Make sure that the coolant expansion bottle
overflow hoses are not kinked or obstructed.
Keep the front of the radiator clean. If your
vehicle is equipped with air conditioning,
keep the front of the condenser clean.
Do not change the thermostat for Summer or
Winter operation. If replacement is ever
necessary, install ONLY the correct type ther -
mostat. Other designs may result in unsatis -
factory engine cooling performance, poor gas
mileage, and increased emissions.
CHARGE AIR COOLER — INTER-COOLER
(D
IESEL ENGINE)
The charge air cooler is positioned in front of the
radiator and the air conditioner condenser. Air
enters the engine through the air cleaner and
passes through the turbocharger, where it is
pressurized. This pressurized air rapidly
reaches high temperature. The air is then
directed through a hose to the charge air cooler
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426SERVICING AND MAINTENANCE
AUTOMATIC TRANSMISSION
Special Additives
FCA strongly recommends against using any
special additives in the transmission. Automatic
Transmission Fluid (ATF) is an engineered
product and its performance may be impaired
by supplemental additives. Therefore, do not
add any fluid additives to the transmission.
Avoid using transmission sealers as they may
adversely affect seals.
Fluid Level Check
The fluid level is preset at the factory and does
not require adjustment under normal operating
conditions. Routine fluid level checks are not
required, therefore the transmission has no
dipstick. An authorized dealer can check your
transmission fluid level using special service
tools. If you notice fluid leakage or transmission
malfunction, visit an authorized dealer
immediately to have the transmission fluid level
checked. Operating the vehicle with an
improper fluid level can cause severe
transmission damage.
Fluid And Filter Changes
Under normal operating conditions, the fluid
installed at the factory will provide satisfactory
lubrication for the life of the vehicle.
Routine fluid and filter changes are not
required. However, change the fluid and filter if
the fluid becomes contaminated (with water,
etc.), or if the transmission is disassembled for
any reason.
Selection Of Lubricant
It is important to use the proper transmission
fluid to ensure optimum transmission performance and life. Use only the
recommended transmission fluid
Úpage 478.
It is important to maintain the transmission fluid
at the correct level using the recommended
fluid. No chemical flushes should be used in any
transmission; only the approved lubricant
should be used.
REAR AXLE AND 4X4 FRONT DRIVING
A
XLE FLUID LEVEL
For normal service, periodic fluid level checks
are not required. When the vehicle is serviced
for other reasons the exterior surfaces of the
axle assembly should be inspected. If gear oil
leakage is suspected inspect the fluid level
Ú page 478. This inspection should be made
with the vehicle in a level position.
The fluid level should be even with the bottom
of the fill hole (within 1/4 in (6.4 mm) of edge of
hole) for the front axle and rear axle.
CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can damage
your transmission components. Such damage
is not covered by the New Vehicle Limited
Warranty.
CAUTION!
If a transmission fluid leak occurs, visit an
authorized dealer immediately. Severe
transmission damage may occur. An
authorized dealer has the proper tools to
adjust the fluid level accurately.CAUTION!
Using a transmission fluid other than the
manufacturer’s recommended fluid may
cause deterioration in transmission shift
quality and/or torque converter shudder
Ú page 478.
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