The ORC also includes diagnostics that will
illuminate the instrument panel Air Bag
Warning Light if a malfunction is detected
that could affect the air bag system. The
diagnostics also record the nature of the
malfunction. While the air bag system is
designed to be maintenance free, if any of the
following occurs, have an authorized dealer
service the air bag system immediately.
• The Air Bag Warning Light does not come
on during the four to eight seconds when
the ignition switch is first in the ON/RUN
position.
• The Air Bag Warning Light remains on after
the four to eight-second interval.
• The Air Bag Warning Light comes on inter-
mittently or remains on while driving.
NOTE:
If the speedometer, tachometer, or any en-
gine related gauges are not working, the Oc-
cupant Restraint Controller (ORC) may also
be disabled. In this condition the air bags
may not be ready to inflate for your protec-
tion. Have an authorized dealer service the air
bag system immediately.WARNING!
Ignoring the Air Bag Warning Light in your
instrument panel could mean you won’t
have the air bag system to protect you in a
collision. If the light does not come on as a
bulb check when the ignition is first turned
on, stays on after you start the vehicle, or if
it comes on as you drive, have an autho-
rized dealer service the air bag system
immediately.
Front Air Bags
This vehicle has front air bags and lap/
shoulder belts for both the driver and front
passenger. The front air bags are a supple-
ment to the seat belt restraint systems. The
driver front air bag is mounted in the center of
the steering wheel. The passenger front air
bag is mounted in the instrument panel,
above the glove compartment. The words
“SRS AIRBAG” or “AIRBAG” are embossed
on the air bag covers.
WARNING!
• Being too close to the steering wheel or
instrument panel during front air bag
deployment could cause serious injury,
including death. Air bags need room to
inflate. Sit back, comfortably extending
Front Air Bag/Knee Impact Bolster
Locations
1 — Driver And Passenger Front Air
Bags
2 — Driver And Passenger Knee Impact
Bolsters
93
addition, inspect the exhaust system each
time the vehicle is raised for lubrication or oil
change. Replace as required.
Safety Checks You Should Make Inside
The Vehicle
Seat Belts
Inspect the seat belt system periodically,
checking for cuts, frays, and loose parts. Dam-
aged parts must be replaced immediately. Do
not disassemble or modify the system.
Front seat belt assemblies must be replaced
after a collision. Rear seat belt assemblies
must be replaced after a collision if they have
been damaged (i.e., bent retractor, torn web-
bing, etc.). If there is any question regarding
seat belt or retractor condition, replace the
seat belt.
Air Bag Warning Light
The Air Bag warning lightwill turn on for
four to eight seconds as a bulb check when the
ignition switch is first turned to ON/RUN. If the
light is either not on during starting, stays on, or
turns on while driving, have the system in-spected at an authorized dealer as soon as
possible. This light will illuminate with a single
chime when a fault with the Air Bag Warning
Light has been detected, it will stay on until the
fault is removed. If the light comes on intermit-
tently or remains on while driving, have an
authorized dealer service the vehicle immedi-
ately. Refer to “Occupant Restraint Systems” in
“Safety” for further information.
Defroster
Check operation by selecting the defrost
mode and place the blower control on high
speed. You should be able to feel the air
directed against the windshield. See your
authorized dealer for service if your defroster
is inoperable.
Floor Mat Safety Information
Always use floor mats designed to fit your
vehicle. Only use a floor mat that does not
interfere with the operation of the pedal as-
semblies. Only use a floor mat that is securely
attached using the floor mat fasteners so it
cannot slip out of position and interfere with
the pedal assemblies or impair safe operation
of your vehicle in other ways.
WARNING!
An improperly attached, damaged, folded,
or stacked floor mat, or damaged floor mat
fasteners may cause your floor mat to in-
terfere with the accelerator, brake, or
clutch pedals and cause a loss of vehicle
control. To prevent SERIOUS INJURY or
DEATH:
• ALWAYS securely attach
your floor
mat using the floor mat fasteners. DO
NOT install your floor mat upside down
or turn your floor mat over. Lightly pull to
confirm mat is secured using the floor
mat fasteners on a regular basis.
• ALWAYS REMOVE THE EXISTING
FLOOR MAT FROM THE VEHICLE
before installing any other floor mat.
NEVER install or stack an additional
floor mat on top of an existing floor mat.
• ONLY install floor mats designed to fit
your vehicle. NEVER install a floor mat
that cannot be properly attached and
secured to your vehicle. If a floor mat
needs to be replaced, only use a FCA
approved floor mat for the specific
make, model, and year of your vehicle.
113
nozzles. Also, the unburned fuel can enter
the crankcase, diluting the oil and causing
rapid wear to the engine.
Stopping the Engine
The following chart should be used as a guide
in determining the amount of engine idle
time required to sufficiently cool down the
turbocharger before shut down, depending
upon the type of driving and the amount of
cargo.Before turning off your turbo diesel engine,
always allow the engine to return to normal idle
speed and run for several seconds. This assures
proper lubrication of the turbocharger. This is
particularly necessary after any period of hard
driving.
Idle the engine a few minutes before routine
shutdown. After full load operation, idle the
engine three to five minutes before shutting itdown. This idle period will allow the lubricat-
ing oil and coolant to carry excess heat away
from the combustion chamber, bearings, in-
ternal components, and turbocharger. This is
especially important for turbocharged,
charge air cooled engines.
TURBOCHARGER "COOL DOWN" CHART
Driving
ConditionsLoad Turbocharger
TemperatureIdle Time (In Minutes)
Before Shut Down
Stop & Go Empty Cool Less than 1
Stop & Go Medium Warm 1
Highway Speeds Medium Warm 2
City Traffic Max. GCWR Warm 3
Highway Speeds Max. GCWR Warm 4
Uphill Grade Max. GCWR Hot 5
STARTING AND OPERATING
120
tion for further information. The “Sway Bar
Indicator Light” will flash until the stabilizer/
sway bar has been fully disconnected.
NOTE:
The stabilizer/sway bar may be torque locked
due to left and right suspension height differ-
ences. This condition is due to driving sur-
face differences or vehicle loading. In order
for the stabilizer/sway bar to disconnect/
reconnect, the right and left halves of the bar
must be aligned. This alignment may require
that the vehicle be driven onto level ground or
rocked from side to side.
To return to on-road mode, push the SWAY
BAR switch again.
WARNING!
If the stabilizer/sway bar will not return to
on-road mode, the “Sway Bar Indicator
Light” will flash in the instrument cluster
and vehicle stability is greatly reduced. Do
not attempt to drive the vehicle over
18 mph (29 km/h). Driving faster than
18 mph (29 km/ h) may cause loss of
control of the vehicle, which could result
WARNING!
in serious injury. Contact your local autho-
rized dealer for assistance.
STOP/START SYSTEM —
DIESEL MODELS WITH
MANUAL TRANSMISSION
ONLY
The Stop/Start function is developed to save
fuel and reduce emissions. The system will
stop the engine automatically during a ve-
hicle stop if the required conditions are met.
Pressing the clutch pedal will automatically
restart the vehicle.
Automatic Mode
The Stop/Start feature is en-
abled after every normal cus-
tomer engine start. It will remain
in STOP/START NOT READY un-
til you drive forward with a ve-
hicle speed greater than 3 mph (5 km/h). Atthat time, the system will go into STOP/
START READY and if all other conditions are
met, can go into an STOP/START AUTO STOP
ACTIVE mode.
To Activate The STOP/START AUTO STOP ACTIVE
Mode, The Following Must Occur:
• The system must be in STOP/START
READY state. A STOP/START READY mes-
sage will be displayed in the instrument
cluster. Refer to “Instrument Cluster Dis-
play” in “Getting To Know Your Instrument
Panel” for further information.
• Vehicle speed must be less 3 mph (5 km/h).
• The gear selector must be in the NEUTRAL
position and the clutch pedal must be fully
released
The engine will shut down,the tachometer will
fall to the Stop/Start position,the STOP/START
AUTO STOP ACTIVE message will appear,
and the heater/air conditioning (HVAC) air
flow will be reduced.
STARTING AND OPERATING
134
Jack Usage Precautions
To complete the Use and Maintenance Hand-
book to which this supplement is attached,
given below are some instructions on the
proper use of the jack.
WARNING!
When using the crank, make sure it turns
freely without the risk of scraping hands
against the ground.
Even the moving parts of the jack, the
“worm screw” and joints can cause inju-
ries: avoid contact with them. Clean it
thoroughly if dirtied with grease.
CAUTION!
The jack is a tool designed exclusively for
changing a wheel, in case of a puncture or
damage to a tire of the vehicle on which it
is fitted or on vehicles of the same model.
Any other use, e.g. to jack up other vehicle
models or different things, is strictly pro-
hibited. Never use it to carry out mainte-
nance or repairs under the vehicle or to
CAUTION!
change summer/winter wheels and vice
versa. Never go under the raised vehicle. If
any work under the vehicle is necessary,
contact the Fiat Service Network. Incor-
rect placing of the jack can cause the
vehicle to drop: use it only in the positions
indicated. Do not use the jack for loads
higher than that specified on the label.
Never start the engine with vehicle raised.
If the vehicle is raised more than neces-
sary, everything can become more un-
stable, with the risk of the vehicle drop-
ping violently. Therefore raise the vehicle
only as much as necessary for the wheel/
spare.
Maintenance
• Make sure grime does not build up on the
“worm screw.”
• Keep the “worm screw” lubricated.
• Never modify the jack.
Conditions Of Non-Use:
• Temperatures below −40°C.
• On sandy or muddy ground.• On uneven ground.
• On steep roads.
• In extreme weather conditions: thunder-
storms, typhoons, hurricanes, blizzards,
storms, etc.
JUMP STARTING
If your vehicle has a discharged battery, it can
be jump started using a set of jumper cables
and a battery in another vehicle, or by using a
portable battery booster pack. Jump starting
can be dangerous if done improperly, so
please follow the procedures in this section
carefully.
WARNING!
Do not attempt jump starting if the battery
is frozen. It could rupture or explode and
cause personal injury.
CAUTION!
Do not use a portable battery booster pack
or any other booster source with a system
IN CASE OF EMERGENCY
160
5. Reinstall the protective cover over the
remote positive(+)post of the discharged
vehicle.
If frequent jump starting is required to start
your vehicle you should have the battery and
charging system tested at an authorized
dealer.
CAUTION!
Accessories plugged into the vehicle
power outlets draw power from the vehi-
cle’s battery, even when not in use (i.e.,
cellular devices, etc.). Eventually, if
plugged in long enough without engine
operation, the vehicle’s battery will dis-
charge sufficiently to degrade battery life
and/or prevent the engine from starting.
IF YOUR ENGINE
OVERHEATS
In any of the following situations, you can
reduce the potential for overheating by taking
the appropriate action.
• On the highways — slow down.
• In city traffic — while stopped, shift trans-
mission into NEUTRAL, but do not increase
engine idle speed.
CAUTION!
Driving with a hot cooling system could
damage your vehicle. If the temperature
gauge reads HOT (H), pull over and stop
the vehicle. Idle the vehicle with the air
conditioner turned off until the pointer
drops back into the normal range. If the
pointer remains on HOT (H), and you hear
continuous chimes, turn the engine off
immediately and call for service.NOTE:
There are steps that you can take to slow
down an impending overheat condition:
• If your air conditioner (A/C) is on, turn it off.
The A/C system adds heat to the engine
cooling system and turning the A/C off can
help remove this heat.
• You can also turn the temperature control to
maximum heat, the mode control to floor
and the blower control to high. This allows
the heater core to act as a supplement to
the radiator and aids in removing heat from
the engine cooling system.WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam from
your radiator. If you see or hear steam
coming from under the hood, do not open
the hood until the radiator has had time to
cool. Never try to open a cooling system
pressure cap when the radiator or coolant
bottle is hot.
163
SERVICING AND MAINTENANCE
SCHEDULED SERVICING......170
Scheduled Servicing — Gasoline
Engine....................170
Scheduled Servicing — Diesel Engine. .175
ENGINE COMPARTMENT......180
3.6L Engine.................180
2.8L Diesel Engine.............181
Checking Oil Level — Gasoline Engine. .182
Checking Oil Level — Diesel Engine . . .182
Cooling System...............182
Adding Washer Fluid............183
Brake System................183
Manual Transmission...........184Automatic Transmission..........184
Maintenance-Free Battery........186
Air Conditioner Maintenance.......186
DEALER SERVICE...........189
Windshield Wiper Blades.........189
RAISING THE VEHICLE........192
TIRES....................193
Tires — General Information.......193
Tire Types...................197
Spare Tires — If Equipped........198
Wheel And Wheel Trim Care.......199Tire Chains (Traction Devices).......200
Tire Rotation Recommendations.....201
STORING THE VEHICLE.......201
BODYWORK...............202
Body And Underbody Maintenance . . .202
Preserving The Bodywork.........202
INTERIORS...............204
Seats And Fabric Parts...........204
Plastic And Coated Parts..........205
Leather Parts.................205
Glass Surfaces...............206
SERVICING AND MAINTENANCE
169
At Each Oil Change
• Change the engine oil filter.
• Inspect the brake hoses and lines.CAUTION!
Failure to perform the required mainte-
nance items may result in damage to the
vehicle.Required Maintenance Intervals
Refer to the Maintenance Plan on the follow-
ing pages for the required maintenance inter-
vals.
Maintenance Plan
Mileage or time passed (which-
ever comes first)
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 192 204 216 228 240
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change engine oil and oil filter.††XXXXXXXXXX XXXXXXXX X X
Rotate tires X X X X X X X X X X X X X X X X X X X X
Inspect all door latches for pres-
ence of grease, reapply if neces-
sary.XXXXXXXXXX XXXXXXXX X X
If using your vehicle for any of
the following: Dusty or off-road
conditions. Inspect the engine
air cleaner filter, replace if
necessary.XXX X X X X X X X
Inspect the brake linings,
replace if necessary.XXX X X X X X X X
Inspect exhaust system. X X X X X X
171