08
8-15
Maintenance Under Severe Usage Conditions (Smartstream G2.5 GDi)
The following items must be serviced more frequently on cars normally used under
severe driving conditions. Refer to the chart below for the appropriate maintenance
intervals.
R: Replace or change.
I : Inspect and if necessary, adjust, correct, clean or replace.
MAINTENANCE ITEMMAINTENANCE
OPERATION MAINTENANCE
INTERVALS DRIVING
CONDITION
Engine oil and filter *
1R Every 5,000 miles or
6 months A, B, C, D, E, F,
G, H, I, J, K, L
Air cleaner filter RMore frequently C, E
Spark plugs RMore frequently A, B, F, G, H, I, K
Automatic transmission fluid R Every 60,000 miles A, C, E, F, G, I
Front brake disc/pads, calipers I More frequently C, D, G, H
Rear brake shoes or disc/pads I More frequently C, D, G, F
Parking brake IMore frequently C, D, G, H
Steering gear box, linkage &
boots/ lower arm ball joint,
upper arm ball joint I
More frequently C, D, E, F, G,
H, I
Suspension mounting bolts IMore frequently C, D, E, F, G,
H, I
Drive shafts and boots IEvery 3,750 miles or
6 months C, D, E, F, G,
H, I
Climate control air filter
(for evaporator and blower unit) R
More frequently C, E
*1 : Requires
engine oil (mineral oil including Semi-synthetic) is used, then the engine oil and
engine oil filter must be replaced as indicated for severe maintenance condition.
Severe Driving Conditions
A. Repeatedly driving short distances
of less than 5 miles (8 km) in normal
temperature or less than 10 miles (16
km) in freezing temperature
B.
Ext
ensive engine idling or low speed
driving for long distances
C.
Driving on r
ough, dusty, muddy,
unpaved, graveled or salt- spread
roads
D.
Driving in ar
eas using salt or other
corrosive materials or in very cold
weather
E.
Driving in sandy ar
eas F.
Driving in hea
vy traffic area over 90°F
(32°C)
G. Driving on uphill, do wnhill, or
mountain road
H.
T
owing a Trailer, or using a camper, or
roof rack
I.
Driving as a pa
trol car, taxi, other
commercial use or vehicle towing
J.
Driving o
ver 106 mph (170 km/h)
K. Frequently driving in stop-and-go conditions
L.
E
ngine oil usage which is not
recommended (semi-synthetic, mineral
type, lower grade spec, etc.)
Maintenance
8-16
Engine Oil and Filter
The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the vehicle
is being driven in severe conditions,
more frequent oil and filter changes are
required.
Drive Belts
Inspect all drive belts for evidence
of cuts, cracks, excessive wear or oil
saturation and replace if necessary. Drive
belts should be checked periodically
for proper tension and adjusted as
necessary.
Fuel Filter
A clogged-up fuel filter may limit the
vehicle driving speed, damage the
emission system, and cause the hard
starting. When a considerable amount
of foreign substances are accumulated
in the fuel tank, the fuel filter should be
replaced.
Upon installing a new fuel filter, operate
the engine for several minutes, and
check the connections for any leakages.
Fuel filters should be installed by an
authorized HYUNDAI dealer.
Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.
Have an authorized HYUNDAI dealer
replace any damaged or leaking parts
immediately.
Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
a new vapor hose or fuel filler cap is
correctly replaced.
Air Cleaner Filter
A genuine HYUNDAI air cleaner filter
is recommended when the filter is
replaced.
Spark Plugs
Make sure to install new spark plugs of
the correct heat range.
Cooling System
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Explanation of SChEdulEd maintEnanCE itEmS
08
8-19
Checking the Engine Oil Level
1. Follow all of the oil manufacturer’s precautions.
2.
Be sur
e the vehicle is on the level
ground in P (Park) with the parking
brake set. If possible, block the
wheels.
3.
T
urn the engine on and allow the
engine to reach normal operating
temperature.
4.
T
urn the engine off and wait about
five minutes for the oil to return to the
oil pan.
5.
Pull the dips
tick out, wipe it clean, and
re-insert it fully.
Smartstream G1.6 T-GDi
ODN8089104
Smartstream G2.5 GDi
ODN8A080107
6. Pull the dips tick out again and check
the level. The level should be between
F and L.
Smartstream G1.6 T-GDi
ODN8089105
Smartstream G2.5 GDi
ODN8089003
7. If it is near or a t L, add enough oil to
bring the level to F.
Use only the specified engine oil. (refer
to “Recommended Lubricants and
Capacities” in chapter 2).
NOTICE
To prevent damage to your engine:
• Do not overfill with engine oil. Add oil
in small quantities and recheck level
to ensure engine is not overfilled.
• Do not spill engine oil when adding
or changing engine oil. Use a funnel
to help prevent oil from being spilled
on engine components. Wipe off
spilled oil immediately.
EnginE oil
Maintenance
8-20
Checking the Engine Oil and
Filter
Have engine oil and filter changed by an
authorized HYUNDAI dealer according
to the Maintenance Schedule at the
beginning of this chapter.
WARNING
CALIFORNIA PROPOSITION 65
WARNING
Engine oil contains chemicals known to
the State of California to cause cancer,
birth defects and reproductive harm.
Used engine oil may cause irritation or
cancer of the skin if left in contact with
the skin for prolonged periods of time.
Always protect your skin by washing
your hands thoroughly with soap and
warm water as soon as possible after
handling used oil.
Maintenance
8-24
Checking the Brake Fluid Level
ODN8089005
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the side
of the reservoir.
Before removing the reservoir cap and
adding brake fluid, clean the area around
the reservoir cap thoroughly to prevent
brake fluid contamination.
If the level is low, add the specified brake
fluid to the MAX level. The level will fall
with accumulated mileage. This is a
normal condition associated with the
wear of the brake linings. If the fluid level
is excessively low, have the brake system
checked by an authorized HYUNDAI
dealer.
WARNING
If the brake system requires frequent
additions of fluid this could indicate
a leak in the brake system. Have the
vehicle inspected by an authorized
HYUNDAI dealer.
WARNING
Do not allow brake fluid to come in
contact with your eyes. If brake fluid
comes in contact with your eyes, flush
your eyes with clean water for at least
15 minutes and get immediate medical
attention.
NOTICE
• Do not allow brake fluid to contact
the vehicle’s body paint, as paint
damage will result.
• Brake fluid, which has been exposed
to open air for an extended time
should NEVER be used as its quality
cannot be guaranteed. It should be
disposed of properly.
• Do not use the wrong kind of brake
fluid. A few drops of mineral based
oil, such as engine oil, in your brake
system can damage brake system
parts.
Information
Use only the specified brake fluid (refer
to “Recommended Lubricants and
Capacities” in chapter 2).
BraKE fluid
Maintenance8-48
■ Cartridge type
■ Blade type
■ Multi fuse Normal
Blown
Normal Blown
Normal Blown
OTM078035
A vehicle’s electrical system is protected
from electrical overload damage by
fuses.
This vehicle has 2 (or 3) fuse panels, one
located in the driver’s side panel bolster,
the other in the engine compartment
near the battery.
If any of your vehicle’s lights,
accessories, or controls do not work,
check the appropriate circuit fuse. If a
fuse has blown, the element inside the
fuse will be melted or broken.
If the electrical system does not work,
first check the driver’s side fuse panel.
Before replacing a blown fuse, turn the
engine and all switches off, and then
disconnect the negative battery cable.
Always replace a blown fuse with one of
the same rating.
If the replacement fuse blows, this
indicates an electrical problem.
Avoid using the system involved and
immediately consult an authorized
HYUNDAI dealer.
WARNING
NEVER replace a fuse with anything but
another fuse of the same rating.
• A higher capacity fuse could cause
damage and possibly cause a fire.
• Do not install a wire or aluminum
foil instead of the proper fuse -
even as a temporary repair. It may
cause extensive wiring damage and
possibly a fire.
NOTICE
Do not use a screwdriver or any other
metal object to remove fuses because
it may cause a short circuit and damage
the system.
fuSES
08
8-55
Engine compartment fuse panel
Fuse Name (A)Circuit Protected
MULTI
FUSE-1 IG2
30AE/R Junction Block (Start Relay), PCB Block (IG2 Relay)
BLOWER 40AE/R Junction Block (Blower Relay)
ABS1 40AESC Module
B+2 50AICU Junction Block (IPS4, IPS3, IPS1, Fuse - AMP, IBU1)
PTC HEATER 50AE/R Junction Block (PTC Heater Relay)
B+3 50AICU Junction Block (IPS5, IPS7, IPS9, IPS10, IPS8, IPS6)
OIL PUMP1 50AElectronic Oil Pump
COOLING FAN 80A
Cooling Fan Motor
MDPS 80AMDPS Unit
MULTI
FUSE-2 E-SHIFTER
30ASCU
E-CVVT1 40A[G4FN] CVVD ACTUATOR
[====] E/R Junction Block (E-CVVT Relay)
IG1 40APCB Block (IG1 Relay, ACC Relay)
REAR
HEATED 50A
E/R Junction Block (Rear Heated Relay)
EPB 60AESC Module
B+5 60APCB Block (Engine Control Relay, Fuse - A/C1,
WIPER1, TCU1, HORN, ECU2)
B+1 60AICU Junction Block (Fuse - P/SEAT (DRV),
P/SEAT (PASS), MODULE1, SAFETY P/WINDOW (LH),
SAFETY P/WINDOW (RH), S/HEATER (RR))
Maintenance
8-64
ODN8A089039
NOTICE
• Water washing in the engine
compartment including high
pressure water washing may cause
the failure of electrical circuits
located in the engine compartment.
• Never allow water or other liquids
to come in contact with electrical/
electronic components inside the
vehicle as this may damage them.
NOTICE
Matte paint finish vehicle (if equipped)
Automatic car wash which uses rotating
brushes should not be used as this can
damage the surface of your vehicle. A
steam cleaner which washes the vehicle
surface at high temperature may cause
oil to adhere and leave stains that is
difficult to remove.
Use a soft cloth (e.g. microfiber towel
or sponge) when washing your vehicle
and dry with a microfiber towel. When
you hand wash your vehicle, you should
not use a cleaner that finishes with wax.
If the vehicle surface is too dirty (sand,
dirt, dust, contaminant, etc.), clean the
surface with water before washing the
car.
Waxing
A good coat of wax provides a barrier
between your paint and environmental
contamination.
Keeping a good coat of wax on your
vehicle will help protect it.
Wax the vehicle when water will no
longer bead on the paint.
Always wash and dry the vehicle before
waxing. Use a good quality liquid or
paste wax, and follow the manufacturer’s
instructions. Wax all metal trim to protect
it and to maintain its luster.
Removing oil, tar, and similar materials
with a spot remover will usually strip the
wax from the finish. Be sure to re-wax
these areas even if the rest of the vehicle
does not yet need waxing.
NOTICE
• Wiping dust or dirt off the body with
a dry cloth will scratch the finish.
• Do not use steel wool, abrasive
cleaners, or strong detergents
containing highly alkaline or
caustic agents on chrome-plated or
anodized aluminum parts. This may
result in damage to the protective
coating and cause discoloration or
paint deterioration.
NOTICE
Matte paint finish vehicle (if equipped)
Do not use any polish protector such as
a detergent, an abrasive and a polish.
In case wax is applied, remove the wax
immediately using a silicon remover
and if any tar or tar contaminant is on
the surface use a tar remover to clean.
However, be careful not to apply too
much pressure on the painted area.