2021 HYUNDAI I20 fuel pump

1-7
01
Diesel engine
Diesel fuel
Diesel engine must be operated only on
commercially available diesel fuel that
complies with EN 590 or comparable
standard. (EN stands for “European
Norm”). Do not use marine diesel fuel,
heating oils, or non-approved fuel
additives, as this will increase wear and
cause damage to the engine and fuel
system. The use of non-approved fuels
and / or fuel additives will result in a
limitation of your warranty rights.
Diesel fuel of above cetane 51 is used
in your vehicle. If two types of diesel
fuel are available, use summer or winter
fuel properly according to the following
temperature conditions.
• Above -5°C (23°F) ... Summer type
diesel fuel.
• Below -5°C (23°F) ... Winter type diesel
fuel.
Watch the fuel level in the tank very
carefully : If the engine stop s through
fuel failure, the circuits must be
completely purged to permit restarting.
CAUTION
Do not let any petrol or water enter the
tank. This would make it necessary to
drain it out and to bleed the lines to
avoid jamming the injection pump and
damaging the engine.
CAUTION
Diesel Fuel (if equipped with DPF)
It is recommended to use the regulated
automotive diesel fuel for diesel vehicle
equipped with the DPF system.
If you use diesel fuel including high
sulfur (more than 50 ppm sulfur) and
unspecified additives, it can cause the
DPF system to be damaged and white
smoke can be emitted.
Biodiesel
Commercially supplied Diesel blends of
no more than 7% biodiesel, commonly
known as “B7 Diesel” may be used
in your vehicle if Biodiesel meets EN
14214 or equivalent specifications. (EN
stands for “European Norm”). The use
of biofuels exceeding 7% made from
rapeseed methyl ester (RME), fatty
acid methyl ester (FAME), vegetable oil
methyl ester (VME) etc. or mixing diesel
exceeding 7% with biodiesel will cause
increased wear or damage to the engine
and fuel system. Repair or replacement
of worn or damaged components due to
the use of non approved fuels will not be
covered by the manufactures warranty.
CAUTION
• Never use any fuel, whether diesel,
B7 biodiesel or otherwise, that fails
to meet the latest petroleum industry
specification.
• Never use any fuel additives
or treatments that are not
recommended or approved by the
vehicle manufacturer.

5-14
Instrument cluster
Fuel Filter Warning Light
(for diesel engine)
This warning light illuminates:
• When water has accumulated inside
the fuel filter.
In this case, remove the water from
the fuel filter.
For more details, refer to “Fuel Filter” in
chapter 9.
NOTICE
• When the Fuel Filter Warning Light
illuminates, engine power (vehicle
speed & idle speed) may decrease.
• If you keep driving with the warning
light on, engine parts (injector,
common rail, high pressure fuel
pump) may be damaged. If this
occurs, we recommend that you
have the vehicle inspected by an
authorized HYUNDAI dealer as soon
as possible.
Exhaust System (DPF)
Warning Light (for diesel
engine, if equipped)
This warning light illuminates:
• When there is a malfunction with the
Diesel Particulate Filter (DPF) system.
When this warning light illuminates, it
may turn off after driving the vehicle:
- at more than 60 km/h (37 mph), or
- above 2nd gear with 1500 ~ 2500
engine rpm for a certain time (for
about 25 minutes).
If this warning light blinks in spite of
the procedure, we recommend that you
have the DPF system checked by an
authorized HYUNDAI dealer.
NOTICE
If you continue to drive with the DPF
warning light blinking for a long time,
the DPF system can be damaged and
fuel consumption can worsen.

10-8
Maintenance
The following lists are vehicle checks
and inspections that should be
performed at the frequencies indicated
to help ensure safe, dependable
operation of your vehicle.
Any adverse conditions should be
brought to the attention of your dealer
as soon as possible.
These Owner Maintenance Checks are
generally not covered by warranties and
you may be charged for labor, parts and
lubricants used.
WARNING
Diesel Engine
Never manipulate or modify the
injection system while running the
diesel engine or within 30 seconds
after turning OFF the diesel engine. The
high-pressure pump, high-pressure
pipes, rail, and injectors are still subject
to high pressure immediately after
stopping the diesel engine.
When the fuel leakage vents out, it
may cause serious body injury. Any
people, who are implanted with the
artificial cardiac pacemaker, should
remain away from the ECU or the
wiring harness by at least 30 cm,
while running the diesel engine. The
high currents of the electronic engine
control system produce a considerable
amount of magnetic fields.
Owner maintenance schedule
When you stop for fuel:
• Check the engine oil level.
• Check the coolant level in coolant
reservoir.
• Check the windshield washer fluid
level.
• Look for low or under-inflated tires.
• Check the radiator and condenser.
Check if the front of the radiator and
condenser are clean and not blocked
with leaves, dirt or insects etc.
If any of the above parts are extremely
dirty or you are not sure of their
condition, we recommend that you
contact an authorized HYUNDAI
dealer.
WARNING
Be careful when checking your engine
coolant level when the engine is hot.
Scalding hot coolant and steam may
blow out under pressure. This could
cause burns or other serious injury.
OWNER MAINTENANCE

10-13
10
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
VEHICLE ON FLOOR
Wiper (wiper blade , washer fluid) I IIIIIIII
Brake/Clutch (Pedal free play/Pipes/Hoses/
Connectors)IIIIIIIII
Fuel filler cap -IIIIIIII
Climate control air filter I C R C R C R C R
Check AC system (refrigerant/Compressor) I IIIIIIII
Cooling system (water pump,hoses) & leakage I I IIIIIII
VEHICLE ON LIFT
Steering gear rack, linkage and bootsIIIIIIIII
Exhaust systemIIIIIIII
Fuel filter*8-----R---
Fuel tank air filter Not Applicable
Front & rear suspension (linkages & ball joints)------
I-I
I : Inspect and if necessary adjust,top-up, clean or replace
R : ReplaceC : Clean and Replace if necessaryNORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)

10-19
10
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
VEHICLE ON FLOOR
Wiper (wiper blade , washer fluid)IIIIIIIII
Brake/Clutch (Pedal free play/Pipes/Hoses/
Connectors)IIIIIIIII
Fuel filler cap - I IIIIIII
Climate control air filter I C R C R C R C R
Check AC system (refrigerant/Compressor)IIIIIIIII
Cooling system (water pump,hoses) & leakage IIIIIIIII
VEHICLE ON LIFT
Steering gear rack, linkage and boots I I IIIIIII
Exhaust system (leakages & damages)IIIIIIIII
Fuel filter*8IIIIIIIII
Fuel tank air filter (If equipped) - -R-R-R
-R
Front & rear suspension (linkages & ball joints)IIIIIIIII
I : Inspect and if necessary adjust,top-up, clean or replace
R : ReplaceC : Clean and Replace if necessary
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)

10-24
Maintenance
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the car
is being driven in severe conditions,
more frequent oil and filter changes are
required.
Drive belts
Inspect all drive belts for evidence
of cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked
periodically for proper tension and
adjusted as necessary.
NOTICE
When you are inspecting the belt, place
the ignition switch in the LOCK/OFF or
ACC position.
Fuel filter
A clogged filter can limit the speed
at which the vehicle may be driven,
damage the emission system and cause
multiple issues such as hard starting.
If an excessive amount of foreign
matter accumulates in the fuel tank, the
filter may require replacement more
frequently.
After installing a new filter, run the
engine for several minutes, and check
for leaks at the connections.
We recommend that the fuel filter be
replaced by an authoized HYUNDAI
dealer.
Fuel lines, fuel hoses and
connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.
We recommend that the fuel lines, fuel
hoses and connections be replaced by
an authoized HYUNDAI dealer.
WARNING
Diesel Engine
Never manipulate or modify the
injection system while running the
diesel engine or within 30 seconds
after turning OFF the diesel engine. The
high-pressure pump, high-pressure
pipes, rail, and injectors are still subject
to high pressure immediately after
stopping the diesel engine.
When the fuel leakage vents out, it
may cause serious body injury. Any
people, who are implanted with the
artificial cardiac pacemaker, should
remain away from the ECU or the
wiring harness by at least 30 cm,
while running the diesel engine. The
high currents of the electronic engine
control system produce a considerable
amount of magnetic fields.
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
that a new vapor hose or fuel filler cap is
correctly replaced.
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

10-71
10
Engine Compartment Fuse Panel (1.0 T-GDi)
Fuse Name SymbolFuse
RatingCircuit Protected
ALT150A Alternator, Multi Fuse - F3, Fuse - F32/F33/F34/F35
MDPS
80A MDPS Unit
DCT1
40A TCU
E-CLUTCH1
40A Electronic Clutch Module
DCT2
40A TCU
ECU1
30A E/R Junction Block (RLY.1)
IG1
30A[With Smart Key] PDM Relay Box (IG1, ACC Relay)
[W/O Smart Key] Ignition Switch
FUEL PUMP
20A E/R Junction Block (RLY.6)
ECU3
15A ECU
ECU2
15A ECU
A/CON 1
10A E/R Junction Block (RLY.3)
DCT4
40A Smart Gear Actuator
BATT4
40AICU Junction Block
(Power Window Relay, Fuse - F3/F10/F11)
BATT1
50A ICU Junction Block (IPS1, IPS3, IPS5, IPS7, IPS8, IPS11)
BATT3
40AICU Junction Block (Fuse - F8/F21/F25/F29,
Long Term Load Latch Relay)
DCT3
15A TCU
E-CLUTCH2
15A Electronic Clutch Module
HORN
15A E/R Junction Block (RLY.11, RLY.12)

10-73
10
Engine Compartment Fuse Panel (Smartstream G1.2)
Fuse Name SymbolFuse
RatingCircuit Protected
ALT125A Alternator, Multi Fuse - F3, Fuse - F32/F33/F34/F35
MDPS
80A MDPS Unit
ECU1
30A E/R Junction Block (RLY.1)
IG1
30A[With Smart Key] PDM Relay Box (IG1, ACC Relay)
[W/O Smart Key] Ignition Switch
FUEL PUMP
20A E/R Junction Block (RLY.6)
ECU3
15A ECU/PCU
ECU2
15A ECU/PCU
A/CON 1
10A E/R Junction Block (RLY.3)
BATT4
40AICU Junction Block
(Power Window Relay, Fuse - F3/F10/F11)
BATT1
50A ICU Junction Block (IPS1, IPS3, IPS5, IPS7, IPS8, IPS11)
BATT3
40AICU Junction Block (Fuse - F8/F21/F25/F29,
Long Term Load Latch Relay)
HORN
15A E/R Junction Block (RLY.11, RLY.12)
BATT2
50A ICU Junction Block (IPS2, IPS4, IPS6, IPS9, IPS10)
IG2
40AE/R Junction Block (RLY.9).
[With Smart Key] PDM Relay Box (IG2 Relay)
[W/O Smart Key] Ignition Switch
C/FAN
40A E/R Junction Block (RLY.2)
IGN COIL
20A Ignition Coil #1/#2/#3/#4