2021 FORD F650/750 catalytic converter

Interior Mirror
..................................................62
Sun Visors ........................................................
62
Instrument Cluster
Gauges ..............................................................
63
Warning Lamps and Indicators ...............
66
Audible Warnings and Indicators ............
69
Information Displays
General Information .....................................
70
Information Messages .................................
73
Climate Control
Manual Climate Control .............................
79
Hints on Controlling the Interior Climate ........................................................................\
..
80
Heated Exterior Mirrors ................................
81
Seats
Sitting in the Correct Position ..................
82
Head Restraints .............................................
82
Manual Seats .................................................
84
Power Seats ....................................................
85
Rear Seats .......................................................
86
Front Seat Armrest .......................................
87
Rear Seat Armrest ........................................
88
Auxiliary Power Points
Auxiliary Power Points ................................
89
USB Ports
Locating the USB Ports ...............................
91
Charging a Device ..........................................
91
Storage Compartments
Overhead Console ........................................
92
Starting and Stopping the Engine
General Information .....................................
93Ignition Switch
...............................................
93
Starting a Gasoline Engine ........................
94
Starting a Diesel Engine .............................
95
Switching Off the Engine ...........................
96
Engine Idle Shutdown .................................
96
Engine Block Heater .....................................
97
Fuel and Refueling
Safety Precautions .......................................
99
Fuel Quality - Diesel ...................................
100
Fuel Quality - Gasoline ..............................
103
Running Out of Fuel - Diesel ...................
103
Running Out of Fuel - Gasoline .............
104
Refueling - Diesel ........................................
104
Refueling - Gasoline ...................................
105
Fuel Consumption ......................................
106
Fuel Tank Selector Switch .......................
108
Engine Emission Control
Emission Law ................................................
109
Catalytic Converter ......................................
110
Selective Catalytic Reductant System - Diesel .............................................................
112
Diesel Particulate Filter ..............................
116
Transmission
Automatic Transmission ...........................
122
Power Take-Off ............................................
126
Rear Axle
General Information ...................................
128
Electronic Locking Differential ...............
128
2-Speed Rear Axle ......................................
129
Brakes
General Information ...................................
130
Hints on Driving With Anti-Lock Brakes ........................................................................\
..
131
Parking Brake ..................................................
131
Hill Start Assist .............................................
134
2
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Table of Contents

the parking brake, this may indicate a
failure in the parking brake system. Have
the system checked as soon as possible.
Driving extended distances with the
parking brake engaged can cause brake
failure and the risk of personal injury.
Parking Lamps
Illuminates when you switch the
low beam headlamps or the
parking lamps on.
Powertrain Malfunction/Reduced
Power/Electronic Throttle Control
(If Equipped) Illuminates in the event of a
powertrain fault. Contact an
authorized dealer as soon as
possible.
Service Engine Soon If it illuminates when the engine
is running, the on board
diagnostics system notifies you
that the emission control system requires
service.
If it flashes, engine misfire may be
occurring. Increased exhaust gas
temperatures could damage the catalytic
converter or other vehicle components.
Avoid heavy acceleration and deceleration
and have your vehicle serviced
immediately.
It illuminates when you switch the ignition
on prior to engine start to check the bulb
and to indicate whether your vehicle is
ready for Inspection and Maintenance
(I/M) testing. Normally, it illuminates until the engine is
cranked and automatically turns off if no
malfunctions are present. However, if after
15 seconds it flashes eight times, this
indicates that your vehicle is not ready for
Inspection and Maintenance (I/M) testing.
See Catalytic Converter (page 110).
Stability Control Indicator (If Equipped) Flashes during operation.
If it does not illuminate when you switch
the ignition on, or remains on when the
engine is running, this indicates a
malfunction. Have your vehicle checked
as soon as possible.
Traction Control Indicator It flashes during a traction
control event.
If it does not illuminate when you switch
the ignition on, or remains on when the
engine is running, this indicates a
malfunction. Have your vehicle checked
as soon as possible.
Traction Control System Off Illuminates when you switch the
system off.
Trailer Anti-Lock Brake System
(ABS) Illuminates briefly when you
switch on the ignition, and only
when a PLC trailer or a PLC
diagnostic tool is connected. If the light
fails to illuminate, remains on after you
start the vehicle or continues to flash, have
the system serviced immediately.
68
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Instrument Cluster E138639 E138639 E194301 E209040

•
Incorrect fuel for climatic conditions.
• Incorrect engine oil viscosity for
climactic conditions.
Note: Some vehicles have a lifetime fuel
filter that is integrated with the fuel tank.
Regular maintenance or replacement is not
needed.
Note: If these checks do not help you
correct the concern, have your vehicle
checked as soon as possible.
Noise Emissions Warranty,
Prohibited Tampering Acts and
Maintenance
On January 1, 1978, Federal regulation
became effective governing the noise
emission on trucks over 10,000 lb
(4,536 kg) Gross Vehicle Weight Rating
(GVWR). The preceding statements
concerning prohibited tampering acts and
maintenance, and the noise warranty
found in the Warranty Guide, are
applicable to complete chassis cabs over
10,000 lb (4,536 kg)
GVWR.
CATALYTIC CONVERTER WARNING:
Do not park, idle or
drive your vehicle on dry grass or other
dry ground cover. The emission system
heats up the engine compartment and
exhaust system, creating the risk of fire. WARNING:
The normal operating
temperature of the exhaust system is
very high. Never work around or attempt
to repair any part of the exhaust system
until it has cooled. Use special care when
working around the catalytic converter.
The catalytic converter heats up to a very
high temperature after only a short
period of engine operation and stays hot
after the engine is switched off. WARNING:
Exhaust leaks may
result in entry of harmful and potentially
lethal fumes into the passenger
compartment. If you smell exhaust
fumes inside your vehicle, have your
vehicle inspected immediately. Do not
drive if you smell exhaust fumes.
Your vehicle has various emission control
components and a catalytic converter that
enables it to comply with applicable
exhaust emission standards.
To make sure that the catalytic converter
and other emission control components
continue to work properly:
• Do not crank the engine for more than
10 seconds at a time.
• Do not run the engine with a spark plug
lead disconnected.
• Do not push-start or tow-start your
vehicle. Use booster cables. See Jump
Starting the Vehicle
(page 183).
• Use only the specified fuel listed.
• Do not switch the ignition off when your
vehicle is moving.
• Avoid running out of fuel.
• Have the items listed in scheduled
maintenance information performed
according to the specified schedule.
Note: Resulting component damage may
not be covered by the vehicle Warranty.
The scheduled maintenance items listed
in scheduled maintenance information are
essential to the life and performance of
your vehicle and to its emissions system.
If you use anything other than Ford,
Motorcraft or Ford-authorized parts for
maintenance replacements or for service
of components affecting emission control,
such non-Ford parts should be equivalent
to genuine Ford Motor Company parts in
performance and durability.
110
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Engine Emission Control

active regeneration. Both methods occur
automatically and require no actions from
the driver. During either one of these
regeneration methods, you may notice a
change in exhaust tone. At certain times,
various messages related to the diesel
particulate filter appear in the information
displays.
Oxidation Catalytic Converter and
Diesel Particulate Filter System (If
Equipped) WARNING:
The normal operating
temperature of the exhaust system is
very high. Never work around or attempt
to repair any part of the exhaust system
until it has cooled. Use special care when
working around the diesel oxidation
catalytic converter or the diesel
particulate filter. The diesel oxidation
catalytic converter and the diesel
particulate filter heat up to very high
temperatures after only a short period
of engine operation and remain hot after
you switch the engine off.
Diesel Particulate Filter Maintenance
You must properly maintain your vehicle's
diesel particulate filter in order for it to
function properly.
Do not disregard maintenance messages
that appear in the information display.
Failure to follow the instructions of an
information message may degrade vehicle
performance and could lead to engine
damage that may not be covered by the
vehicle Warranty. Failure to perform active or operator
commanded regeneration when instructed
could result in a clogged diesel particulate
filter. If the diesel particulate filter fills
beyond the regeneration threshold, your
vehicle disables the ability for active and
operator commanded regeneration. This
could result in irreversible damage to the
diesel particulate filter requiring
replacement that may not be covered by
the vehicle Warranty.
Passive Regeneration
In passive regeneration, the exhaust
system temperature and constituents
automatically clean the filter by oxidizing
the soot. Cleaning automatically occurs
during normal vehicle operating conditions
due to driving patterns.
Active Regeneration
Once the diesel particulate filter is full of
exhaust particles, the engine control
module commands the exhaust system to
clean the filter through active regeneration.
Active regeneration requires the engine
computer to raise the exhaust temperature
to eliminate the particles. During cleaning,
the particles convert to harmless gasses.
Once cleaned the diesel particulate filter
continues trapping exhaust particles.
The regeneration process operates more
efficiently when you drive your vehicle at
a constant speed above
30 mph
(48 km/h) and at a steady engine speed
for approximately 20 minutes. The
frequency and duration of regeneration
fluctuates by how you drive your vehicle,
outside air temperature and altitude. For
most driving, regeneration frequency varies
from 100–500 mi (160–805 km) between
occurrences and each occurrence lasts
9– 35 minutes. You can usually reduce the
duration of regeneration if you maintain a
constant speed above 30 mph (48 km/h).
117
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Engine Emission Control

Before engine operation, remove any debris
blocking the core.
•
Turbocharger-to-charge air cooler.
• Charge air cooler-to-intake manifold
pipe.
• Mounting bracket.
• Chassis-mounted charge air cooler
core.
Inspect air intake piping:
• Check for accumulation of salt
deposits (where applicable). If present,
disassemble and clean the complete
air intake piping system. If pitting is
evident on the intake piping, use
Motorcraft Silicone Gasket and Sealant
TA-30 to seal joints against leakage.
• Check for loose hoses and clamps.
• Check for ruptured or collapsed hoses.
• Check air cleaner housing for cracks.
EXHAUST SYSTEM
INSPECTION
Note: If your vehicle is equipped with a
catalytic converter or muffler, do not blend
waste oil with diesel fuel. Operate only on
ultra-low sulfur (less than 15 parts per
million sulfur) diesel fuel with a cetane
value of 45 or higher.
If your diesel engine is equipped with a
catalytic converter, it is important to review
the maintenance schedule to make sure
proper functioning of the catalytic
converter. Also, take precautions not to
damage the catalytic converter when
servicing your engine or storing your
vehicle. BRAKE SYSTEM INSPECTION WARNING: Always wear a
respirator approved by the National
Institute of Occupational Studies of
Health (NIOSH) or Mine Safety and
Appliance (MSA) during all brake service
procedures. Wear the respirator from
removal of the wheels through assembly.
Never use compressed air or dry brushing
to clean brake parts or assemblies.
Clean brake parts and assemblies in
open air. During assembly, carefully
place all parts on the floor to avoid
getting dust in the air. Use an industrial
vacuum cleaner with a HEPA filter
system to clean dust from the brake
drums, backing plates and other brake
parts. After using the vacuum, remove
any remaining dust with a rag soaked in
water and wrung until nearly dry.
Never use compressed air or dry
sweeping to clean the work area. Use an
industrial vacuum cleaner with a HEPA
filter system and rags soaked in water
and wrung until nearly dry. Dispose of
used rags with care to avoid getting dust
in the air. Use an approved respirator
when emptying vacuum cleaners and
handling used rags.
Worker clean-up: Wash your hands
before eating, drinking or smoking.
Vacuum your work clothes after use and
then launder them separately, without
shaking them, to prevent fiber dust
getting into the air.
Your vehicle is equipped with
non-asbestos brake linings. However,
exposure to excessive amounts of brake
material (whether asbestos or
non-asbestos, fiberglass, mineral wool,
aramid or carbon) may be a serious health
hazard.
248
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Maintenance

Auxiliary Switches........................................315
Upfitter Interface Module................................ 316
Axle Inspection..............................................251
Front Axle............................................................... 251
B
Battery See: Changing the 12V Battery..................... 239
Bonnet Lock See: Opening and Closing the Hood...........213
Booster Seats
..................................................32
Types of Booster Seats...................................... 33
Brake Fluid Check.........................................237 Brake Fluid Service Interval............................ 238
Brakes...............................................................130 General Information.......................................... 130
Brake System Inspection..........................248 Air Brakes.............................................................. 249
Driveline Parking Brake..................................... 251
Hydraulic Brakes................................................ 250
Breaking-In......................................................179
Bulb Specification Chart
..........................305
C
Canceling the Set Speed...........................155
Capacities and Specifications - 6.7L Diesel
............................................................288
Air Conditioning System................................. 288
Alternative Engine Oil for Biodiesel Fuel Blends (B20 Max)......................................... 291
Alternative Engine Oil for Extremely Cold Climates............................................................ 291
Alternative Engine Oil for Severe Duty Service............................................................... 292
Alternative Rear Axle Fluid for Severe Duty Service.............................................................. 296
Automatic Transmission................................ 288
Diesel Exhaust Fluid (DEF) Tank.................293
Engine Coolant................................................... 289
Engine Oil............................................................. 290
Front Wheel Bearing Oil.................................. 295
Fuel Tank............................................................... 292
Grease.................................................................... 293
Hydraulic Brake System.................................. 293
Locks...................................................................... 294
Power Steering System................................... 294Rear Axle...............................................................
295
Washer Reservoir............................................... 296
Capacities and Specifications - 7.3L..................................................................297
Air Conditioning System.................................. 297
Alternative Engine Oil for Extremely Cold Climates.......................................................... 300
Alternative Rear Axle Fluid for Severe Duty Service.............................................................. 304
Automatic Transmission................................ 298
Engine Coolant................................................... 299
Engine Oil............................................................. 299
Front Wheel Bearing Oil.................................. 303
Fuel Tank............................................................... 301
Grease..................................................................... 301
Hydraulic Brake System................................... 301
Locks...................................................................... 302
Power Steering System................................... 302
Rear Axle............................................................... 303
Washer Reservoir.............................................. 304
Capacities and Specifications
.................281
Car Wash See: Cleaning the Exterior.............................. 256
Catalytic Converter
.......................................110
On-Board Diagnostics (OBD-II)...................... 111
Readiness for Inspection and Maintenance (I/M) Testing...................................................... 111
Changing a Bulb
...........................................243
Brake Lamp, Rear Lamp, Rear Direction
Indicator, License Plate Lamp and
Reverse Lamp................................................ 244
Front Clearance and Identification Lamp.................................................................. 243
Headlamp Bulbs................................................ 243
Changing a Fuse...........................................201 Fuses....................................................................... 201
Changing a Road Wheel............................277 Tire Change Procedure..................................... 277
Changing the 12V Battery.........................239 Battery Management System (If
Equipped)....................................................... 240
Changing the Engine Air Filter - 6.7L Diesel..............................................................221
Air Filter Replacement...................................... 222
Air Filter Restriction Gauge.............................. 221
Changing the Engine Air Filter - 7.3L..................................................................223
378
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Index

Changing the Engine-Mounted and
Diesel Fuel Conditioner Module Fuel
Filters - 6.7L Diesel...................................244
Diesel Fuel Conditioner Module Filter................................................................... 244
Engine-mounted Fuel Filter........................... 246
Changing the Engine Oil and Oil Filter................................................................219
Engine lubrication for severe service operation.......................................................... 220
Changing the Wiper Blades.....................242
Charging a Device...........................................91
Checking the Wiper Blades......................242
Child Restraint and Seatbelt Maintenance.................................................44
Child Restraint Positioning.........................34
Child Safety......................................................24
General Information............................................ 24
Child Safety Locks.........................................36
Cleaning Products
.......................................255
Materials............................................................... 255
Cleaning the Engine....................................257
Cleaning the Exterior
..................................256
Cleaning the Headlamps................................ 256
Exterior Chrome Parts..................................... 256
Exterior Plastic Parts........................................ 256
Stripes or Graphics............................................ 256
Underbody............................................................ 257
Under Hood.......................................................... 257
Cleaning the Instrument Panel and Instrument Cluster Lens
........................258
Cleaning the Interior...................................258
Mirrors.................................................................... 258
Cleaning the Wheels..................................259
Cleaning the Windows and Wiper Blades............................................................257
Climate Control
...............................................79
Cold Weather Precautions.........................177 Winter Operating Tips for Arctic Operation
-20°F (-29°C) and Below.......................... 179
Connected Vehicle
.....................................306
Connecting the Vehicle to a Mobile
Network........................................................... 306
Connected Vehicle Limitations..............306
Connected Vehicle Requirements
........306
Connected Vehicle – Troubleshooting.......................................306 Connecting a Bluetooth® Device...........312
Pairing a Device................................................... 312
Connecting the Vehicle to a Mobile Network.......................................................306
Connecting FordPass to the Connectivity Device............................................................... 306
Disabling the Connectivity Device..............306
What Is the Connectivity Device.................306
Coolant Check See: Engine Coolant Check - 6.7L Diesel....231
See: Engine Coolant Check - 7.3L................226
Cruise Control
................................................148
Cruise Control Indicators...........................155
Cruise Control - Vehicles With: Adaptive Cruise Control
...............................................52
Cruise Control - Vehicles With: Cruise Control.............................................................53
Customer Assistance
..................................187
D
Data Recording
.................................................13
Comfort, Convenience and Entertainment
Data....................................................................... 15
Event Data............................................................... 14
Service Data............................................................ 13
Services That Third Parties Provide...............15
Services That We Provide.................................. 15
Vehicles With a Connectivity Device..............15
Vehicles With an Emergency Call System................................................................. 16
Vehicles With SYNC............................................. 16
Daytime Running Lamps.............................57
Declaration of Conformity
........................376
Diesel Particulate Filter...............................116 Oxidation Catalytic Converter and Diesel
Particulate Filter System.............................. 117
Digital Radio
...................................................310
HD Radio Reception and Station
Troubleshooting.............................................. 311
Direction Indicators
.......................................58
Doors and Locks.............................................49
Draining the Fuel Filter Water Trap - 6.7L Diesel.............................................................225
Draining the Diesel Fuel Conditioner Module (DFCM)............................................................. 225
Driver Alert
......................................................156
Using Driver Alert................................................ 156
379
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Index