Fuses
Fuse Specification Chart
..........................193
Changing a Fuse ..........................................
201
Vehicle Inspection Guide
Vehicle Inspection Information .............
203
Maintenance
General Information ....................................
212
Opening and Closing the Hood ..............
213
Under Hood Overview - 6.7L Diesel ......
215
Under Hood Overview - 7.3L ....................
216
Engine Oil Dipstick - 7.3L ...........................
217
Engine Oil Dipstick - 6.7L Diesel .............
217
Engine Oil Check - 7.3L ...............................
217
Engine Oil Check - 6.7L Diesel ................
218
Changing the Engine Oil and Oil Filter ........................................................................\
.
219
Oil Change Indicator Reset .....................
220
Changing the Engine Air Filter - 6.7L Diesel ............................................................
221
Changing the Engine Air Filter - 7.3L .....
223
Draining the Fuel Filter Water Trap - 6.7L Diesel ...........................................................
225
Engine Coolant Check - 7.3L ...................
226
Engine Coolant Check - 6.7L Diesel ......
231
Automatic Transmission Fluid Check ........................................................................\
236
Brake Fluid Check ........................................
237
Power Steering Fluid Check ....................
238
Changing the 12V Battery ........................
239
Adjusting the Headlamps .......................
240
Washer Fluid Check ...................................
242
Fuel Filter - 7.3L ............................................
242
Checking the Wiper Blades .....................
242
Changing the Wiper Blades ....................
242
Removing a Headlamp .............................
243
Changing a Bulb ..........................................
243Changing the Engine-Mounted and
Diesel Fuel Conditioner Module Fuel
Filters - 6.7L Diesel .................................
244
Electrical System Inspection ..................
247
Air Induction System Inspection ...........
247
Exhaust System Inspection ....................
248
Brake System Inspection .........................
248
Axle Inspection .............................................
251
Steering System Inspection ....................
252
Suspension System Inspection .............
252
Frame and Tow Hook Inspection ..........
253
Rear Axle Fluid Check ................................
253
Spring U-Bolt Check ..................................
253
Vehicle Care
General Information ..................................
255
Cleaning Products ......................................
255
Cleaning the Exterior .................................
256
Waxing .............................................................
257
Cleaning the Engine ...................................
257
Cleaning the Windows and Wiper Blades ........................................................................\
257
Cleaning the Interior ..................................
258
Cleaning the Instrument Panel and Instrument Cluster Lens ......................
258
Repairing Minor Paint Damage .............
259
Cleaning the Wheels .................................
259
Vehicle Storage ...........................................
260
Wheels and Tires
Tire Care .........................................................
262
Using Snow Chains .....................................
277
Changing a Road Wheel ...........................
277
Technical Specifications ..........................
279
Capacities and Specifications
Engine Specifications - 6.7L Diesel .......
281
Engine Specifications - 7.3L ....................
282
Motorcraft Parts - 6.7L Diesel ................
283
4
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Table of Contents
Your vehicle may not pass the I/M test if
the service engine soon indicator is on or
not working properly (bulb is burned out),
or if the OBD-II system has determined
that some of the emission control systems
have not been properly checked. In this
case, the vehicle is not ready for I/M
testing.
If the vehicle
’s engine or transmission has
just been serviced, or the battery has
recently run down or been replaced, the
OBD-II system may indicate that the
vehicle is not ready for I/M testing. To
determine if the vehicle is ready for I/M
testing, turn the ignition key to the on
position for 15 seconds without cranking
the engine. If the service engine soon
indicator blinks eight times, it means that
the vehicle is not ready for I/M testing; if
the service engine soon indicator stays on
solid, it means that your vehicle is ready
for I/M testing.
The OBD-II system checks the emission
control system during normal driving. A
complete check may take several days.
If the vehicle is not ready for I/M testing,
you can perform the following driving cycle
consisting of mixed city and highway
driving:
1. 15 minutes of steady driving on an expressway or highway followed by 20
minutes of stop-and-go driving with at
least four 30-second idle periods.
2. Allow your vehicle to sit for at least eight hours with the ignition off. Then,
start the vehicle and complete the
above driving cycle. The vehicle must
warm up to its normal operating
temperature. Once started, do not turn
off the vehicle until the above driving
cycle is complete.
If the vehicle is still not ready for I/M
testing, you need to repeat the above
driving cycle. SELECTIVE CATALYTIC
REDUCTANT SYSTEM - DIESEL
Your vehicle may have a selective catalytic
reduction system. The system helps reduce
emission levels of oxides of nitrogen from
the exhaust system. The system
automatically injects diesel exhaust fluid
into the exhaust system to enable correct
selective catalytic reduction system
function.
Note:
Selective catalytic reduction systems
are not fitted to vehicles in markets where
only high-sulfur diesel fuel is available.
Diesel Exhaust Fluid Level
In order for the system to operate correctly
you must maintain the diesel exhaust fluid
level.
The system has a sensor to monitor fluid
level and quality/concentration. A warning
message appears in the information
display when the diesel exhaust fluid level
is low. If a warning message appears, refill
the diesel exhaust fluid tank as soon as
possible. See Information Messages
(page 73).
Filling the Diesel Exhaust Fluid
Tank WARNING:
Keep diesel exhaust
fluid out of reach of children. Avoid
contact with skin, eyes or clothing. In
case of contact with your eyes, flush
immediately with water and get prompt
medical attention. In case of contact
with your skin, clean immediately with
soap and water. If you swallow any
diesel exhaust fluid, drink plenty of
water, call a physician immediately.
112
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Engine Emission Control
Engine starting (with parking brake applied)
Check the gauge (diesel engine) or indicator light (gasoline
engine) to verify the alternator is charging.
Voltmeter
Inspect for excessive free play in the steering linkages. The
steering wheel should have less than 2 in (5 cm) of free play
at its rim.
Steering linkage free play
Verify the parking brake holds the vehicle by gently trying to
pull forward with the parking brake applied.
Parking brake
Verify operation using the following procedure. Chock the
wheels, if necessary. Push in the parking brake and, on
tractors, push in the tractor parking brake knob:
Air brakes
1. Verify the air compressor or governor cutout pressure is
approximately 120 psi (827 kPa).
2. Turn off the engine, and then turn the key back to the on
position (without starting the engine).
3. Without the brake pedal applied, note the air pressure drop
for one minute. It should be less than 2 psi (14 kPa) for single
vehicles and
3 psi (21 kPa) for combination vehicles.
4. Press and hold the brake pedal with
90 psi (621 kPa) or
more. Make sure there is no more than a 3 psi (21 kPa) per
minute leak for single vehicles and a 4 psi (28 kPa) minute
leak for combination vehicles.
5. Pump the brake pedal to deplete the system of air pressure.
The warning light and tone should turn on at 57 psi (393 kPa).
6. Pump the brake pedal and make sure the parking brake
and trailer parking brake knobs pop out at
20 psi (138 kPa)
or higher.
Verify that the fluid level is in the proper operating range. See
Automatic Transmission Fluid Check
(page 236).
Automatic transmission
fluid Front of vehicle
Verify all exterior lights illuminate and are clean.
Lights
Check headlights function on high and low beam.
Verify reflectors are clean, unbroken and of proper color (red
on rear, amber elsewhere).
205
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Vehicle Inspection Guide
UNDER HOOD OVERVIEW - 6.7L DIESEL
Engine compartment fuse box. See Fuses (page 193).
A
Windshield washer fluid reservoir. See
Washer Fluid Check (page 242).
B
Automatic transmission fluid dipstick. See
Automatic Transmission Fluid
Check (page 236).
C
Secondary Cooling System Reservoir. See Engine Coolant Check (page 231).
D
Engine coolant reservoir.
See Engine Coolant Check (page 231).
E
Secondary fuel filter. See
Draining the Fuel Filter Water Trap (page 225).
F
Engine oil separator. See Changing the Engine Oil and Oil Filter (page 219).
G
Engine oil filler cap.
See Engine Oil Check (page 218).
H
Brake fluid reservoir.
See Brake Fluid Check (page 237).
I
Power steering fluid reservoir. See
Power Steering Fluid Check (page 238).
J
Air brake compressor. See
Brake System Inspection (page 248).
K
Engine oil dipstick.
See Engine Oil Dipstick (page 217).
L
Air cleaner assembly. See Changing the Engine Oil and Oil Filter (page 219).
M
215
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing MaintenanceE313700
UNDER HOOD OVERVIEW - 7.3L
Engine compartment fuse box. See Fuses (page 193).
A
Windshield washer fluid reservoir. See
Washer Fluid Check (page 242).
B
Automatic transmission fluid dipstick. See
Automatic Transmission Fluid
Check (page 236).
C
Engine coolant reservoir. See
Engine Coolant Check (page 226).
D
Engine oil dipstick. See
Engine Oil Dipstick (page 217).
E
Engine oil filler cap. See
Engine Oil Check (page 217).
F
Brake fluid reservoir. See
Brake Fluid Check (page 237).
G
Power steering fluid reservoir. See
Power Steering Fluid Check (page 238).
H
Air cleaner assembly. See
Changing the Engine Air Filter (page 223).
I
216
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing MaintenanceE314523
AUTOMATIC TRANSMISSION
FLUID CHECK
The transmission does not consume fluid.
However, check the fluid level if the
transmission is not working properly, for
example if the transmission slips, shifts
slowly or if there are signs of fluid loss.
Replace the transmission fluid and filter
on your vehicle at the specified service
interval. See Scheduled Maintenance
(page 319).
Automatic transmission fluid expands
when warmed. To check the fluid level
consistently and accurately, do the
following:
1. Drive the vehicle until it reaches normal
operating temperature. This may take
up to
20 mi (30 km). Make sure that
the transmission fluid temperature
gauge on the instrument cluster is
within normal operating temperature
196– 215°F (91– 102°C)
before
checking.
2. Make sure that your vehicle is on level ground.
3. With the engine running, parking brake
engaged and your foot on the brake
pedal, move the gearshift lever through
all of the gear ranges. Allow sufficient
time for each gear to engage.
4. Make sure the parking brake is on. Make
sure the transmission is in park (P) or
neutral (N) and leave the engine
running.
5. Open the hood. See
Opening and
Closing the Hood (page 213).
6. Remove the dipstick and wipe it with a clean, lint-free cloth. See
Under
Hood Overview (page 215).
7. Replace the dipstick and remove it again to check the fluid level. 8. If the fluid level is correct, replace the
dipstick and make sure it is fully seated.
Note: If the fluid level is between the
maximum and minimum marks, the fluid
level is acceptable. Do not add fluid.
Transmission Fluid Level
Low Fluid Level If the fluid level is at or below the minimum
mark, add fluid immediately. See
Capacities and Specifications
(page
288).
Note: If there is no indication of fluid on the
dipstick, have your vehicle checked
immediately.
Correct Fluid Level Make sure that the fluid level is between
the maximum and minimum marks.
236
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing MaintenanceE163740 E163742
High Fluid Level
Do not add fluid further than the maximum
mark. Fluid levels above the maximum
mark could cause shift or engagement
concerns and possible damage.
Note:
An overheating condition can cause
high fluid levels.
Adding Transmission Fluid
Do not use supplemental transmission
fluid additives, treatments or cleaning
agents. The use of these materials could
affect transmission operation and result
in damage to internal transmission
components and could lead to
transmission damage that the vehicle
Warranty does not cover.
Use only recommended transmission fluid
that meets our specifications. See
Capacities and Specifications (page
288).
Note: Use of a non-approved automatic
transmission fluid could cause internal
transmission component damage.
If necessary, add fluid in
8 fl oz (250 ml)
increments through the filler tube until the
level is correct.
If an overfill occurs, remove excess fluid
and have your vehicle checked as soon as
possible. BRAKE FLUID CHECK WARNING:
Do not use any fluid
other than the recommended brake fluid
as this will reduce brake efficiency. Use
of incorrect fluid could result in the loss
of vehicle control, serious personal injury
or death. WARNING:
Only use brake fluid
from a sealed container. Contamination
with dirt, water, petroleum products or
other materials may result in brake
system damage or failure. Failure to
adhere to this warning could result in the
loss of vehicle control, serious personal
injury or death. WARNING:
Do not allow the fluid
to touch your skin or eyes. If this
happens, rinse the affected areas
immediately with plenty of water and
contact your physician. WARNING:
The brake system
could be affected if the brake fluid level
is below the MIN mark or above the MAX
mark on the brake fluid reservoir.
237
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing MaintenanceE163744
CAPACITIES AND
SPECIFICATIONS - 6.7L DIESEL
Use oil and fluid that meets the defined
specification and viscosity grade.
If you do not use oil and fluid that meets
the defined specification and viscosity
grade, it could result in:
•
Component damage that your vehicle
warranty does not cover.
• Longer engine cranking periods.
• Increased emission levels.
• Reduced engine performance. •
Reduced fuel economy.
• Reduced brake performance.
Note: We recommend an engine block
heater at temperatures below – 10°F
(– 23°C).
Air Conditioning System WARNING: The air conditioning
refrigerant system contains refrigerant
under high pressure. Only qualified
personnel should service the air
conditioning refrigerant system. Opening
the air conditioning refrigerant system
can cause personal injury.
Capacities Refrigerant Oil
Refrigerant
Variant
3.38 fl oz (100 ml)
26.49 oz (0.751 kg)
All.
Materials Specification
Name
WSH-M17B19-A
Motorcraft® R-134a Refrigerant(U.S.)
R-134a Refrigerant / Frigorigène R-134a(Canada)
YN-19(U.S.)
CYN-19-R(Canada)
WSH-M1C231-B
Motorcraft® PAG Refrigerant Compressor Oil(U.S.)
Motorcraft® PAG Refrigerant Compressor Oil / Huile
PAG pour compresseur frigorifique Motor-
craft®(Canada)
YN-12-D(U.S. & Canada)
Automatic Transmission
Note: Only use MERCON LV transmission
fluid for automatic transmissions that
require MERCON LV transmission fluid. The
use of any other fluid could cause
transmission damage.
288
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Capacities and Specifications