2021 FORD F650/750 ABS

2. Reconnect the fuel lines.
3. Switch the ignition on for 30 seconds
and then switch the ignition off.
Repeat this operation six times in a row
to purge any trapped air from the fuel
system.
ELECTRICAL SYSTEM
INSPECTION
Periodically inspect electrical connectors
on the outside of the cab and on the engine
and frame for corrosion and tightness.
Exposed terminals, such as the fuel sender,
cranking motor, alternator and
feed-through studs, should be cleaned and
re-coated with a lubricant sealing grease
such as Motorcraft Silicone Brake Caliper
Grease and Dielectric Compound XG-3, or
equivalent. This should include the ground
cable connector for batteries, engine and
cab as well as the jump-starting stud.
Accessory Feed Connections
Vehicle electrical systems are complex and
often include powertrain components,
such as engine and transmission controls,
instrument panels and ABS. While most
systems operate on battery voltage (12
volts), some systems can be as high as 90
volts or as low as five volts. See the
Electrical Circuit Diagram Manuals,
available from your vehicle ’s manufacturer,
to make sure that any extra body lights and
accessory connections to circuits are both
appropriate and not overloaded. Do not
make modifications to any vehicle control
system without first contacting an
authorized dealer. AIR INDUCTION SYSTEM
INSPECTION WARNING: When performing
maintenance to any turbocharged engine
with engine air inlet piping disconnected,
keep loose clothing, jewelry and long hair
away from the engine air inlet piping. A
turbocharger compressor air inlet
protective shield should be installed over
the turbocharger air inlet to reduce the
risk of personal injury or death.
Perform a complete inspection of the air
induction system annually.
In areas where road salt is used,
disassemble the joints of each aluminum
component and inspect for salt build-up
and presence of chlorine that can cause
aluminum particles to flake off and enter
the engine combustion chambers. If
evidence of corrosion is found (usually at
the pipe connections), use a wire brush to
clean the inside of the pipes and inside the
rubber hoses.
If pitting is evident at the joint ends of the
intake pipes, use Motorcraft Silicone
Gasket and Sealant TA-30 to seal the
joints. Make sure no excess material, which
can pull into the engine, is on the inside of
the pipes. If the service condition of the
pipes, hoses or clamps is questionable,
replace the defective part(s).
Make sure to clean all dust and debris out
of the pipes and couplings with a clean,
damp rag before reassembly.
Chassis-mounted Charge Air
Cooler
Visually inspect the core assembly for
debris and clogging of external fins with
the engine off.
247
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Maintenance

Air Dryer
Climactic conditions affect performance
of desiccant or after-cooler type air dryers.
You must establish a maintenance
schedule for each specific operation.
The use of an air dryer on a vehicle does
not eliminate the need to drain the air
reservoirs periodically.
Inspect for moisture in the air system by
opening reservoirs, draincocks or valves
and checking for presence of water. The
presence of small amounts of water due
to condensation is normal and is not an
indication that the dryer is not functioning
properly.
Replace or rebuild the desiccant cartridge
when you determine that the desiccant is
contaminated and does not have adequate
water absorption capacity. The desiccant
change interval may vary. A general
recommendation is to replace the
desiccant every 12 months (yearly). If
experience has shown that extended or
shortened life has resulted for a particular
installation, then the yearly interval can be
increased or decreased accordingly.
Draining the Air Brake Reservoir
WARNING: Failure to drain air
brake reservoirs can result in a reduction
or loss of braking ability due to fluid
accumulation in the reservoir and/or
possible freeze-up during cold weather.
Completely drain all the air brake reservoirs
daily by opening the draincock at the ends
of the tanks. (Where accessible.
Pull-chains are used when the drains are
undercab or otherwise inaccessible.) Close
the draincock after draining. Manually drain any air tanks equipped with automatic
moisture ejector valves, as required, to
maintain a dry air system. Contact an
authorized dealer if you are unsure of the
air reservoir locations or the draining
procedure.
Hydraulic Brakes
Establish a regular schedule for periodic
cleaning, lubrication and adjustment
inspection based on vehicle use. Exact
maintenance intervals are difficult to
predetermine due to vehicle applications
and operating conditions. If you are
uncertain of the proper schedule for your
vehicle, contact an authorized dealer.
Regular inspections should include:
•
Checking the brake lining (every service
interval). Establish inspection intervals
that provide for lining replacement
before damage to the disc occurs.
Excessive lining wear may expose the
backing plate to the disc causing
scoring of the disc faces. A qualified
technician should perform this
250
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Maintenance

Less Cost to Properly Maintain Your
Vehicle
Ford Protect extended service plan also
offers a Premium Maintenance Plan that
covers all scheduled maintenance, and
selected wear items. The coverage is
prepaid, so you never have to worry about
the cost of your vehicle
’s maintenance.
Covered maintenance includes:
• Windshield wiper blades.
• Spark plugs.
• The clutch disc (if equipped).
• Brake pads and linings.
• Shock absorbers.
• Struts.
• Engine Belts.
• Engine coolant hoses, clamps and
o-rings.
• Diesel exhaust fluid replenishment (if
equipped).
• Cabin air filter replacement every
20,000 mi (32,000 km) (electric
vehicles only).
Interest Free Finance Options
Just a 5% down payment will provide you
with an affordable, no interest, no fee
payment program allowing you all the
security and benefits Ford Protect
extended service plan has to offer while
paying over time. You are pre-approved
with no credit check or hassles. To learn
more, call our Ford Protect extended
service plan specialists at 800-367-3377.
Ford Protect Extended Service Plan
P.O. Box 321067
Detroit, MI 48232 Ford Protect Extended Service
Plan (CANADA ONLY)
You can get more protection for your
vehicle by purchasing a Ford Protect
extended service plan. Ford Protect
extended service plan is the only service
contract backed by Ford Motor Company
of Canada, Limited. Depending on the plan
you purchase, Ford Protect extended
service plan provides benefits such as:
•
Rental reimbursement.
• Coverage for certain maintenance and
wear items.
• Protection against repair costs after
your New Vehicle Limited Warranty
Coverage expires.
• Roadside Assistance benefits.
There are several Ford Protect extended
service plans available in various time,
distance and deductible combinations.
Each plan is tailored to fit your own driving
needs, including reimbursement for towing
and rental. When you purchase Ford
Protect extended service plan, you receive
added peace-of-mind protection
throughout Canada, the United States and
Mexico, provided by a network of
participating authorized Ford Motor
Company dealers.
Note: Repairs performed outside of Canada
and the United States are not eligible for
Ford Protect extended service plan
coverage.
This information is subject to change. For
more information; visit your local Ford of
Canada dealer or www.ford.ca to find the
Ford Protect extended service plan that is
right for you.
318
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Ford Protect

Check Every Month
Tires (including spare) for wear and proper pressure. Windshield washer fluid level.
1 Diesel engine only. Check Every Six Months
Battery connections. Clean if necessary.
Body and door drain holes for obstructions. Clean if necessary.
Cooling system fluid level and coolant concentration (freeze-point protection). Door weatherstrips for wear. Lubricate if necessary.
Hinges, latches and outside locks for proper operation. Lubricate if necessary. Parking brake for proper operation.
Safety belts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and safety belt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary. Tightening Lug Nuts
Tighten the lug nuts to the specified torque 1
at 500 mi
(800 km) after any wheel disturbance (such as tire rota-
tion, changing a flat tire or wheel removal).
Single rear wheels
Tighten the wheel lug nuts to the specified torque 1
at
100 mi (160 km)
, and again at 500 mi (800 km) of new
vehicle operation and after any wheel disturbance (such as tire rotation, changing a flat tire or wheel removal).
Dual rear wheels
1 See
Technical Specifications (page 279).
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2
2-Speed Rear Axle.......................................129
Axle Shifting......................................................... 129
A
A/C See: Climate Control........................................... 79
About This Manual
...........................................7
Diesel Engine Information................................... 8
Minor Troubleshooting Guide............................ 9
Warnings.................................................................... 8
ABS See: Brakes........................................................... 130
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes.................................................................. 131
Accessories.....................................................315
Accessories See: Replacement Parts
Recommendation............................................. 17
ACC See: Using Adaptive Cruise Control............148
Adjusting the Headlamps........................240 Horizontal Aim Adjustment............................ 241
Vertical Aim Adjustment................................ 240
Adjusting the Steering Wheel
....................52
Air Brakes.........................................................135
Air Chamber Stroke Indication...................... 135
Cam Brakes - Automatic Slack Adjusters........................................................... 136
Emergency Air Brake......................................... 136
Air Conditioning See: Climate Control........................................... 79
Air Filter See: Changing the Engine Air Filter - 6.7L
Diesel.................................................................. 221
See: Changing the Engine Air Filter - 7.3L...................................................................... 223
Air Induction System Inspection............247 Chassis-mounted Charge Air Cooler..........247
Air Suspension
..............................................169
Air Suspension Dump Button........................ 169
Connecting and Disconnecting a Trailer with Air Suspension and Air Suspension
Dump Button.................................................. 169
Suspension Conversions................................. 169System Indicator Light.....................................
169
Appendices....................................................348
At a Glance
........................................................22
Audible Warnings and Indicators.............69 Headlamps On Warning Chime..................... 69
Key in Ignition Warning Chime........................ 69
Parking Brake On Warning Chime.................69
Audio System
................................................307
General Information......................................... 307
Audio Unit
.......................................................307
Accessing the Sound Settings..................... 308
Accessing the System Settings................... 308
Adjusting the Volume...................................... 308
Changing Radio Stations............................... 308
Pausing or Playing Media............................... 308
Returning to the Previous Screen...............308
Scrolling Through the Menu Options........308
Selecting a Menu Option............................... 309
Selecting Media................................................. 308
Selecting the Radio.......................................... 309
Setting a Memory Preset............................... 309
Switching the Audio Unit On and Off........309
Using a Cell Phone........................................... 309
Using Seek, Fast Forward and Reverse............................................................. 309
Autolamps........................................................56 Windshield Wiper Activated
Headlamps........................................................ 56
Automatic High Beam Control..................57 Automatic High Beam Indicator..................... 58
Switching the System On and Off.................57
Automatic Transmission............................122 Brake-Shift Interlock......................................... 125
If Your Vehicle Gets Stuck in Mud or Snow................................................................... 126
Progressive Range Selection - PRS.............125
Understanding the Shift Positions of a 6– Speed Automatic Transmission.........122
Understanding Your SelectShift™ Automatic Transmission............................. 123
Automatic Transmission Fluid Check............................................................236
Transmission Fluid Level................................. 236
Auxiliary Power Points
.................................89
110 Volt AC Power Point.................................... 89
12 Volt DC Power Point...................................... 89
Locations................................................................ 89
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F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Index

Blocked Sensor....................................................
152
Canceling the Set Speed................................. 150
Changing the Set Speed................................. 150
Detection Issues................................................... 151
Following a Vehicle............................................ 149
Hilly Condition and Trailer Tow Usage.........151
Overriding the Set Speed................................ 150
Resuming the Set Speed.................................. 151
Setting the Adaptive Cruise Speed.............149
Setting the Gap Distance................................ 150
Switching Adaptive Cruise Control Off........................................................................\
. 151
Switching Adaptive Cruise Control On........................................................................\
148
System Not Available........................................ 152
Using Snow Chains......................................277
Using Stability Control...............................146
Using Traction Control - Vehicles With: Air Brakes
......................................................142
System Indicator Light...................................... 142
Using Traction Control - Vehicles With: Hydraulic Brakes........................................142
System Indicator Light...................................... 143
Using Voice Recognition............................313 Phone Voice Service.......................................... 313
V
Vehicle Care
...................................................255
General Information......................................... 255
Vehicle Identification Number
...............286
Vehicle Inspection Guide..........................203
Vehicle Inspection Information..............203
Trailer...................................................................... 210
Transmission........................................................ 210
Vehicle Storage............................................260 Body....................................................................... 260
Brakes..................................................................... 261
Cooling system................................................... 260
Disconnecting Your 12 Volt Battery............260
Engine.................................................................... 260
Fuel system......................................................... 260
General.................................................................. 260
Miscellaneous...................................................... 261
Removing Vehicle From Storage.................. 261
Tires........................................................................\
. 261
Ventilation See: Climate Control........................................... 79VIN
See: Vehicle Identification Number............286
W
Warning Lamps and Indicators................66 Anti-Lock Braking System................................ 66
Automatic Regeneration Control................... 66
Battery..................................................................... 66
Brake System........................................................ 66
Check Suspension............................................... 66
Cruise Control....................................................... 66
Diesel Exhaust Fluid........................................... 66
Direction Indicator............................................... 66
Door Ajar.................................................................. 67
Electronic Locking Differential........................ 67
Engine Coolant Temperature........................... 67
Engine Oil Pressure.............................................. 67
Exhaust Brake On................................................. 67
Fasten Seatbelt..................................................... 67
High Beam............................................................... 67
Hydromax................................................................ 67
Low Fuel Level....................................................... 67
Parking Brake Warning....................................... 67
Parking Lamps....................................................... 67
Powertrain Malfunction/Reduced Power/Electronic Throttle Control...........68
Service Engine Soon........................................... 68
Stability Control Indicator................................ 68
Traction Control Indicator................................. 68
Traction Control System Off........................... 68
Trailer Anti-Lock Brake System (ABS) ................................................................... 68
Transmission Tow/Haul.................................... 69
Two Speed Axle.................................................... 69
Wait to Start.......................................................... 69
Water in Fuel.......................................................... 69
Washer Fluid Check....................................242
Washers See: Cleaning the Exterior.............................. 256
See: Wipers and Washers................................. 54
Waxing..............................................................257
What Is Cruise Control................................154 Requirements.......................................................154
Wheel Nuts See: Changing a Road Wheel........................ 277
Wheels and Tires
.........................................262
Technical Specifications................................. 279
386
F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Index