
Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
Driving and Operating 23
Filling the DEF Tank
DEF Fill–Van Model Shown, 4-Cylinder
Pickups Similar
The blue DEF cap is behind the fuel/DEF
door. Do not remove the fuel and DEF caps
at the same time. Fill diesel fuel and DEF
independently. Turn the DEF cap
counterclockwise to remove.
In cold conditions DEF can freeze in the DEF
fill pipe opening. If this prevents the filling
of the DEF tank, place the vehicle in a warm
garage overnight.
Fill the DEF tank on level ground and with
the vehicle off. When adding DEF, it is
recommended to fully fill the DEF tank. For DEF tank capacity see
Capacities and
Specifications 082. When adding DEF to an
empty or very low tank, always add at least
7.5L (2 gal) of fluid to release the vehicle
from speed limitation.
When fluid reaches the top of the DEF fill
pipe, stop filling. Do not top off the DEF
tank. If using a bottle or jug to refill DEF,
follow the instructions on the container
label and use a dedicated fill aid.
Caution
Do not overfill the DEF tank and do not
allow DEF to contact the finished surfaces
of the vehicle, as it could damage the
vehicle finish. If DEF is spilled during
filling, wipe any affected surface with a
damp cloth.
Make sure the cap is fully installed.
Push the fuel/DEF door closed.
DEF Low
As the DEF level drops, warnings will
automatically be displayed in the Driver
Information Center (DIC). Select Vehicle
Information in the DIC to view DEF level
status. See Driver Information Center (DIC)
0 10. Refill the DEF tank at the first opportunity
after a low warning indication to avoid
vehicle speed limitations.
It may take some time for the vehicle to
detect that DEF has been added. If there
was a vehicle speed limitation, it will be
removed gradually and it may take several
kilometers/miles for the DIC message to
update.
If DEF is added under freezing conditions,
especially if DEF level is low and frozen, up
to several hours of drive time may be
required to remove the speed limitation.
It is recommended to ensure the DEF tank
level is 30% or higher during winter time.
The DEF range DIC message first displays at
approximately 1 600 km (1,000 mi). This
message appears again at approximately
500 km (300 mi) of remaining range before
the exhaust fluid tank becomes empty.
As the fluid level nears empty, these
messages appear every time the vehicle is
started.
If the DEF low warnings are ignored and the
DEF tank becomes empty, the DIC will
display messages that describe the action
needed and distance until vehicle speed is

Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
Driving and Operating 29
Caution (Continued)
refuel, water was pumped into the fuel
tank. Turn off the engine and drain the
water immediately.
Removing Water from the Fuel Filter
To drain water:1. Turn the engine off and apply the parking brake.
Van
Pickup
2. Place a container under the filter drain valve. The filter drain valve is on the
bottom of the fuel filter. The filter drain
valve is under the vehicle on the driver
side, inside the frame rail.
3. For van models, open the drain valve by turning it counterclockwise. Allow the
filter to drain until all of the water has
been removed. Close the valve.
For pickup models, open the fuel filter
cap by turning it two to three turns.
Allow the filter to drain until all of the
water has been removed. Close the cap
hand tight. 4. Properly dispose of the water
contaminated fuel.
5. Start the engine and let it run for a few minutes. During the draining process, air
may have entered the fuel system. If the
engine stalls, the fuel system may need
to be primed. See “Fuel Priming”
following.
Fuel Priming
For the fuel system to work properly, the
fuel lines must be full of fuel. If air gets in,
the fuel lines need to be primed before
operating the vehicle and the Fuel Operated
Heater (FOH).
If air is present, the following may have
happened:
.The vehicle ran out of fuel.
.The fuel filter was removed.
.The fuel lines were removed or
disconnected.
.The fuel filter water drain valve was
opened while the engine was running.
.The FOH pump and FOH fuel lines were
removed or disconnected.

Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
Driving and Operating 31
3. Remove the filter element cap by turningit counterclockwise.
4. Remove the filter element. If there is any dirt on the filter sealing surface, clean
it off.
5. Install the new filter element and o-ring.
6. Reinstall and tighten the filter cap to the housing.
7. Use the fuel filter priming procedure to prime the fuel filter. See “Fuel Priming”
in Water in Fuel 027.
8. Start the engine and let it idle for five minutes. Check the fuel filter and air
bleed valve for leaks.
9. Reset the fuel filter monitor. See Driver
Information Center (DIC) 010. If the van Fuel Operated Heater (FOH) (if
equipped) is not working, the FOH line
requires priming. See your dealer for service.
See
Fuel Operated Heater (FOH) (Van Models
Only) 019.
Pickup Models
{Warning
Diesel fuel is flammable. It could start a
fire if something ignites it, and people
could be burned. Do not let it get on hot
engine parts, and keep matches or other
ignition sources away.
The fuel filter is on the driver side, inside
the frame rail in front of the fuel tank. 1. Drain any water from the filter. See
“Removing Water from the Fuel Filter” in
Water in Fuel 027.
Keep the engine off until the procedure
is completed.
2. Apply the parking brake.
3. There are two caps under the filter. Clean the fuel filter area before removing
these two filter caps.
Caution
Failure to cover the fuel filter with a
clean cloth to keep out debris when
replacing may cause dirt to get into the
engine. This could cause engine damage.
Keep the fuel filter covered with a clean
cloth when replacing.

Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
Driving and Operating 33
The green fuel cap is behind a hinged door
on the driver side of the vehicle. The blue
Diesel Exhaust Fluid cap is also behind the
fuel door. Do not remove both caps at the
same time.
Turn the fuel cap counterclockwise to
remove. When refueling, hang the fuel cap
from the hook on the fuel door. Fully insert
and latch the fill nozzle, begin fueling.
{Warning
Overfilling the fuel tank by more than
three clicks of a standard fill nozzle may
cause:
.Vehicle performance issues, including
engine stalling and damage to the fuel
system.
.Fuel spills.
.Under certain conditions, fuel fires.Diesel fuel can foam when filling the tank.
The automatic pump nozzle may shut off,
even if the tank is not full. Wait for the
foaming to stop, and then fill the tank more
slowly. Be careful not to spill fuel. Wait
five seconds after pumping before removing
the fill nozzle. Clean fuel from painted
surfaces as soon as possible. See
Exterior
Care 071.
Reinstall the cap by turning it clockwise
until it clicks. Push the fuel door closed.
{Warning
If a fire starts while you are refueling, do
not remove the fill nozzle. Shut off the
flow of fuel by shutting off the pump or
by notifying the station attendant. Leave
the area immediately.
Caution
If a new fuel cap is needed, be sure to
get the right type of cap from your
dealer. The wrong type of fuel cap may
not fit properly and could damage the
fuel system.
Accidental Refueling with Gasoline
Caution
If the vehicle is accidentally refueled with
gasoline, do not continue driving the
vehicle except to get to a location where
it can be stopped safely. Driving the
vehicle will damage the engine. Tow the
vehicle for service. Have the gasoline
removed from the tank and fuel system.

Chevrolet/GMC 2.8L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-14465442) - 2021 - CRC - 2/3/20
62 Vehicle Care
Warning (Continued)
including the pressure cap, is hot. Wait
for the cooling system and pressure cap
to cool.
If no coolant is visible in the surge tank, add
coolant as follows:
2.8L 4-Cylinder Van Pressure Cap
1. Remove the coolant surge tank pressure cap when the cooling system, including
the coolant surge tank pressure cap and
upper radiator hose, is no longer hot.
Turn the pressure cap slowly
counterclockwise about one full turn. If a
hiss is heard, wait for that to stop.
A hiss means there is still some
pressure left.
2. Keep turning the pressure cap slowly, and remove it. 3. Slowly fill the coolant surge tank. Do not
let the coolant level go above the
indicated mark in the tank until after the
engine comes to operating temperature
in Step 4.
4. With the coolant surge tank pressure cap off, start the engine and let it run until
the engine coolant temperature gauge
indicates approximately 90 °C (195 °F).
By this time, the coolant level inside the
coolant surge tank may be lower. If the
level is lower, slowly add more of the
proper mixture to the coolant surge tank
until it reaches the indicated mark.
5. Re-install the pressure cap. Be sure the pressure cap is hand-tight
and fully seated.
6. Verify coolant level after the engine is shut off and the coolant is cold.
If necessary, repeat Steps 1–6.
If the coolant level is still low after having
followed these steps twice, have the coolant
system checked by a certified technician at
the dealer for a possible leak.
Caution
If the pressure cap is not tightly installed,
coolant loss and engine damage may
occur. Be sure the cap is properly and
tightly secured.
Engine Overheating
There is an engine coolant temperature
gauge on the instrument cluster. See the
owner’s manual.
If Steam Is Coming from the Engine
Compartment
{Warning
Steam and scalding liquids from a hot
cooling system are under pressure.
Turning the pressure cap, even a little,
can cause them to come out at high
speed and you could be burned. Never
turn the cap when the cooling system,
including the pressure cap, is hot. Wait
for the cooling system and pressure cap
to cool.