2020 YAMAHA YZF-R6 brake fluid

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Special features ............................... 3-1
D-mode (drive mode)...................... 3-1
Traction control system .................. 3-2
Quick shift system .......................... 3-4
Instrument an d control functions ... 4-1
Immobilizer system......................... 4-1
Main switch/steering lock............... 4-2
Handlebar switches ........................ 4-3
Indicator lights and warning
lights............................................ 4-5
Multi-function meter unit ................ 4-8
Clutch lever .................................. 4-16
Shift pedal .................................... 4-17
Brake lever.................................... 4-17
Brake pedal .................................. 4-17
ABS .............................................. 4-18
Fuel tank cap ................................ 4-19
Fuel ............................................... 4-19
Fuel tank overflow hose ............... 4-21
Catalytic converter ....................... 4-22
Seats ............................................ 4-22
Rear view mirrors.......................... 4-23
Adjusting the front fork ................. 4-24 Adjusting the shock absorber
assembly.................................... 4-26
EXUP system ................................ 4-28
Auxiliary DC connector ................. 4-29
Sidestand ...................................... 4-29
Ignition circuit cut-off system ....... 4-30
For your safety – pre-operation
checks ............................................... 5-1
Operation an d important ri din g
points ................................................. 6-1
Starting the engine .......................... 6-1
Shifting ............................................ 6-2
Tips for reducing fuel consumption ................................ 6-3
Engine break-in ............................... 6-4
Parking ............................................ 6-4
Perio dic maintenance an d
a d justment ........................................ 7-1
Tool kit ............................................ 7-2
Periodic maintenance charts .......... 7-3
Periodic maintenance chart for the emission control system .............. 7-3
General maintenance and
lubrication chart ........................... 7-5
Removing and installing cowlings and panels ................................... 7-9
Checking the spark plugs ............. 7-13
Canister ......................................... 7-14 Engine oil and oil filter cartridge ... 7-15
Why Yamalube.............................. 7-18
Coolant ......................................... 7-19
Air filter element ............................ 7-20
Checking the engine idling
speed ........................................ 7-20
Checking the throttle grip free play ............................................ 7-21
Valve clearance............................. 7-21
Tires .............................................. 7-21
Cast wheels .................................. 7-24
Adjusting the clutch lever free play ............................................ 7-24
Checking the brake lever free
play ............................................ 7-25
Brake light switches ..................... 7-26
Checking the front and rear brake pads ................................ 7-26
Checking the brake fluid level ...... 7-27
Changing the brake fluid .............. 7-28
Drive chain slack........................... 7-29
Cleaning and lubricating the drive chain ................................. 7-30
Checking and lubricating the cables ........................................ 7-31
Checking and lubricating the
throttle grip and cable ............... 7-31
Checking and lubricating the brake and shift pedals............... 7-32
Checking and lubricating the brake and clutch levers ............. 7-32UBN6E2E0.book Page 1 Friday, December 7, 2018 2:56 PM

Description
2-2
2
EAU10421
Right view
1,2
3,4,5
6
8910 7
1. Fuses (page 7-36)
2. Battery (page 7-35)
3. Spring preload adjuster (page 4-24)
4. Rebound damping force adjuster (page 4-24)
5. Compression damping force adjuster (page 4-24)
6. Coolant reservoir (page 7-19)
7. Engine oil filler cap (page 7-15)
8. Engine oil dipstick (page 7-15) 9. Brake pedal (page 4-17)
10.Rear brake fluid reservoir (page 7-27)UBN6E2E0.book Page 2 Friday, December 7, 2018 2:56 PM

Description
2-3
2
EAU10431
Controls and instruments
12 4 35678
1. Clutch lever (page 4-16)
2. Left handlebar switches (page 4-3)
3. Main switch/steering lock (page 4-2)
4. Multi-function meter unit (page 4-8)
5. Front brake fluid reservoir (page 7-27)
6. Right handlebar switches (page 4-3)
7. Brake lever (page 4-17)
8. Throttle grip (page 7-21)
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For your safety – pre-operation checks
5-1
5
EAU15599
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks or damage, and check
hose connection. 4-19, 4-21
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 7-15
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 7-19
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-26, 7-27
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For your safety – pre-operation checks
5-2
5
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-26, 7-27
Clutch • Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.
7-24
Throttle g rip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing. 7-21, 7-31
Control ca bles • Make sure that operation is smooth.
• Lubricate if necessary. 7-31
Drive chain • Check chain slack.
• Adjust if necessary.
• Check chain condition.
• Lubricate if necessary.
7-29, 7-30
Wheels an d tires •Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.
7-21, 7-24
Brake an d shift pe dals • Make sure that operation is smooth.
• Lubricate pedal pivoting points if necessary. 7-32
Brake an d clutch levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
7-32
Si destan d • Make sure that operation is smooth.
• Lubricate pivot if necessary.
7-33
ITEM
CHECKS PAGE
UBN6E2E0.book Page 2 Friday, December 7, 2018 2:56 PM

Periodic maintenance an d a djustment
7-5
7
EAU71352
General maintenance an d lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Dia
gnostic system
check • Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. Every 40000 km (24000 mi)
3Clutch • Check operation.
•Adjust. √√√√√
4 *Front brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
5 *Rear brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
6 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
7 *Brake flui d • Change. Every 2 years
8 *Wheels • Check runout and for damage.
• Replace if necessary. √√√√
9 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
10 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
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Periodic maintenance an d a djustment
7-8
7
EAU80531
TIPAir filter
 This model’s air filter uses a disposable oil-coated paper element. This element cannot be cleaned with compressed
air, doing so will only damage it.
 The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service  Regularly check the front and rear brake fluid levels. Replenish if necessary.
 Every two years replace the rear brake master cylinder, the internal components of the front brake master cylinder, the
brake calipers, and change the brake fluid.
 Replace the brake hoses every four years or sooner if cracked or damaged.30 *Throttle g
rip hous-
in g an d ca ble • Check operation and free play.
• Adjust the throttle cable free play
if necessary.
• Lubricate the throttle grip housing and cable. √√√√√
31 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
UBN6E2E0.book Page 8 Friday, December 7, 2018 2:56 PM

Periodic maintenance an d a djustment
7-27
7 touches the brake disc, have a
Yamaha dealer replace the brake pads as a set.
EAU46292
Rear brake pa ds
Each rear brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that a wear
indicator groove almost appears, have
a Yamaha dealer replace the brake
pads as a set.
EAU40262
Checkin g the brake flui d levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake Rear
brake
WARNING
EWA16011
Improper maintenance can result in
loss of brakin g a bility. O bserve
these precautions:  Insufficient brake flui d may al-
low air to enter the brake sys-
tem, re ducin g brakin g
performance.
 Clean the filler cap before re-
movin g. Use only DOT 4 brake
flui d from a seale d container.
1. Brake pad wear indicator groove
1
1
1. Minimum level mark1
1. Minimum level markSpecifie d b rake flui d:
DOT 41
UBN6E2E0.book Page 27 Friday, December 7, 2018 2:56 PM