Table of contents
Safety information............................1-1
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument and control functions....3-1
Main switch/steering lock ...............3-1
Indicator lights and warning
lights ............................................3-2
Multi-function meter unit .................3-4
Handlebar switches.......................3-12
Clutch lever ...................................3-13
Shift pedal .....................................3-13
Brake lever ....................................3-14
Brake pedal ...................................3-14
ABS ...............................................3-15
Fuel tank cap.................................3-16
Fuel................................................3-16
Fuel tank overflow hose ................3-18
Catalytic converter ........................3-18
Seats .............................................3-19
Sidestand ......................................3-20
Ignition circuit cut-off system........3-21
For your safety – pre-operation
checks...............................................4-1
Operation and important riding
points.................................................5-1
Engine break-in ...............................5-1
Starting the engine ..........................5-2
Shifting ............................................5-4
Tips for reducing fuel
consumption ................................5-5
Parking ............................................5-6
Periodic maintenance and
adjustment........................................6-1
Tool kit.............................................6-2
Periodic maintenance chart for the
emission control system ..............6-3
General maintenance and
lubrication chart ...........................6-4
Removing and installing cowlings ...6-7Checking the spark plug ................. 6-9
Engine oil and oil filter element ..... 6-10
Why Yamalube .............................. 6-12
Coolant ......................................... 6-13
Replacing the air filter element
and cleaning the check hose..... 6-14
Adjusting the engine idling
speed......................................... 6-15
Adjusting the throttle grip free
play ............................................ 6-15
Valve clearance ............................. 6-16
Tires .............................................. 6-17
Cast wheels .................................. 6-19
Adjusting the clutch lever free
play ............................................ 6-20
Checking the front brake lever
free play ..................................... 6-21
Adjusting the brake pedal free
play ............................................ 6-21
Brake light switches ...................... 6-22
Checking the front and rear brake
pads........................................... 6-22
Checking the brake fluid level....... 6-23
Changing the brake fluid............... 6-24
Drive chain slack ........................... 6-25
Cleaning and lubricating the drive
chain .......................................... 6-26
Checking and lubricating the
cables ........................................ 6-27
Checking and lubricating the
throttle grip and cable ............... 6-27
Checking and lubricating the
brake and shift pedals ............... 6-28
Checking and lubricating the
brake and clutch levers ............. 6-28
Checking and lubricating the
sidestand ................................... 6-29
Lubricating the swingarm pivots... 6-29
Checking the front fork ................. 6-30
Checking the steering ................... 6-30
Checking the wheel bearings ....... 6-31
Battery .......................................... 6-31
Replacing the fuses ...................... 6-33
Vehicle lights ................................. 6-34
Tail/brake light .............................. 6-34
UB5GE1E0.book Page 1 Monday, August 26, 2019 3:02 PM
Description
2-1
2
EAU63371
Left view
5 9678
23,4 1
1. Fuel tank cap (page 3-16)
2. Battery (page 6-31)
3. Fuses (page 6-33)
4. Tool kit (page 6-2)
5. Sidestand (page 3-20)
6. Air filter check hose
7. Shift pedal (page 3-13)
8. Idle adjusting screw (page 6-15)
9. Coolant reservoir (page 6-13)
UB5GE1E0.book Page 1 Monday, August 26, 2019 3:02 PM
Periodic maintenance and adjustment
6-4
6
EAU71361
General maintenance and lubrication chart
NO. ITEM
1*Diagnostic system
check• Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes.√√√√√√
2*Air filter element• Replace.√√
3Air filter case
check hose• Clean.√√√√√
4Clutch• Check operation.
•Adjust.√√√√√
5*Front brake• Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if neces-
sary.√√√√√√
6*Rear brake• Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if neces-
sary.√√√√√√
7*Brake hoses• Check for cracks or damage.√√√√√
• Replace. Every 4 years
8*Brake fluid• Change. Every 2 years
9*Wheels• Check runout and for damage.
• Replace if necessary.√√√√
10*Tires• Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.√√√√√
11*Wheel bearings• Check bearing for looseness or
damage.√√√√
12*Swingarm pivot
bearings• Check operation and for exces-
sive play.√√√√
• Lubricate with lithium-soap-
based grease.Every 24000 km (14000 mi)X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 miODOMETER
READINGANNUAL CHECK
1 6 12 18 24
0.6 3.5 7 10.5 14
UB5GE1E0.book Page 4 Monday, August 26, 2019 3:02 PM
Periodic maintenance and adjustment
6-6
6
EAU72750
TIP
The air filter needs more frequent service if you are riding in unusually wet or
dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cyl-
inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
26Engine oil filter el-
ement• Replace.√√√√√
27*Cooling system• Check coolant level and vehicle
for coolant leakage.√√√√√
• Change. Every 3 years
28*Front and rear
brake switches• Check operation.√√√√√√
29*Moving parts and
cables• Lubricate.√√√√√
30*Throttle grip hous-
ing and cable• Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous-
ing and cable.√√√√√
31*Lights, signals and
switches• Check operation.
• Adjust headlight beam.√√√√√√ NO. ITEM
X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 miODOMETER
READING
ANNUAL CHECK
16121824
0.6 3.5 7 10.5 14
UB5GE1E0.book Page 6 Monday, August 26, 2019 3:02 PM
Periodic maintenance and adjustment
6-14
6against frost and corrosion. If
water has been added to the
coolant, have a Yamaha dealer
check the antifreeze content of
the coolant as soon as possible,
otherwise the effectiveness of
the coolant will be reduced.
[ECA10473]
7. Install the cowling.
EAU33032Changing the coolant
The coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove
the radiator cap when the engine is
hot.
[EWA10382]EAUM2391
Replacing the air filter ele-
ment and cleaning the check
hose
The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Have a Yamaha dealer replace
the air filter element more frequently if
you are riding in unusually wet or dusty
areas. In addition, the air filter check
hose must be frequently checked and
cleaned if necessary.
To clean the air filter check hose
1. Check the hose on the side of the
air filter case for accumulated dirt
or water.
2. If dirt or water is visible, remove
the hose, clean it, and then install
it.
Coolant reservoir capacity (up to
the maximum level mark):
0.15 L (0.16 US qt, 0.13 Imp.qt)
1. Air filter check hose
ZAUM1594
UB5GE1E0.book Page 14 Monday, August 26, 2019 3:02 PM
10-1
10
Index
A
ABS ...................................................... 3-15
ABS warning light ................................... 3-3
Air filter element and check hose,
replacing and cleaning ....................... 6-14
B
Battery .................................................. 6-31
Brake and clutch levers, checking and
lubricating .......................................... 6-28
Brake and shift pedals, checking and
lubricating .......................................... 6-28
Brake fluid, changing ........................... 6-24
Brake fluid level, checking ................... 6-23
Brake lever ........................................... 3-14
Brake light switches ............................. 6-22
Brake pedal .......................................... 3-14
Brake pedal free play, adjusting........... 6-21
C
Cables, checking and lubricating ......... 6-27
Care ........................................................ 7-1
Catalytic converter ............................... 3-18
Clutch lever .......................................... 3-13
Clutch lever free play, adjusting ........... 6-20
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-2
Cowlings, removing and installing ......... 6-7
D
Data recording, vehicle .......................... 9-3
Diagnostic connectors ........................... 9-2
Dimmer/Pass switch ............................ 3-12
Drive chain, cleaning and lubricating ... 6-26
Drive chain slack .................................. 6-25
E
Engine break-in ...................................... 5-1
Engine idling speed .............................. 6-15
Engine oil and oil filter element ............ 6-10
Engine overheating............................... 6-38
Engine serial number.............................. 9-1
Engine stop switch ............................... 3-12
Engine trouble warning light................... 3-3
F
Front and rear brake pads, checking ... 6-22
Front brake lever free play, checking ... 6-21
Front fork, checking ............................. 6-30
Fuel....................................................... 3-16
Fuel consumption, tips for reducing ...... 5-5
Fuel tank cap........................................ 3-16
Fuel tank overflow hose ....................... 3-18
Fuses, replacing ................................... 6-33
H
Handlebar switches .............................. 3-12
High beam indicator light........................ 3-2
Horn switch........................................... 3-12
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-21
Indicator lights and warning lights .......... 3-2
L
License plate light bulb, replacing ........ 6-35
M
Main switch/steering lock ....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-4
N
Neutral indicator light.............................. 3-2
P
Parking .................................................... 5-6
Part locations .......................................... 2-1
S
Safety information................................... 1-1
Seats ..................................................... 3-19
Shifting .................................................... 5-4
Shift light ................................................. 3-3
Shift pedal............................................. 3-13
Sidestand .............................................. 3-20
Sidestand, checking and lubricating .... 6-29
Spark plug, checking .............................. 6-9
Specifications ......................................... 8-1
Starting the engine.................................. 5-2
Start switch ........................................... 3-12
Steering, checking ................................ 6-30
Storage ................................................... 7-4
Supporting the motorcycle ................... 6-36
Swingarm pivots, lubricating ................ 6-29
T
Tail/brake light ...................................... 6-34
Throttle grip and cable, checking and
lubricating ........................................... 6-27
Throttle grip free play, adjusting ........... 6-15
Tires ...................................................... 6-17
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-36
Troubleshooting chart........................... 6-37
Turn signal indicator light ....................... 3-2
Turn signal light bulb, replacing............ 6-35
UB5GE1E0.book Page 1 Monday, August 26, 2019 3:02 PM