9-29
9
use. Yamalube oils take full advantage of the
base oil’s qualities and blend in the ideal ba-
lance of additives to make sure the final oil
clears our performance standards. Thus,
Yamalube mineral, semisynthetic and syn-
thetic oils have their own distinct characters
and value. Yamaha’s experience gained over
many years of research and development into
oil since the 1960’s helps make Yamalube the
best choice for your Yamaha engine.EBU35108Transmission oilCheck the oil level and change the transmis-
sion oil at the intervals specified in the period-
ic maintenance chart.
NOTICEECB02910When checking or changing the transmis-
sion oil, make sure that no foreign material
enters the transmission. If necessary,
clean the filler cap and surrounding area. To check the transmission oil level 1. Park the vehicle on a level surface.
2. Remove panel B. (See page 9-11.)
3. Remove the transmission oil filler cap, wipe the dipstick clean, insert it back into
the transmission case (without screwing
it in), and then remove it again.Recommended oil:YA M A L U B ESAE 5W-30, 10W-30, 10W-40, 15W-40,
20W-40 or 20W-50
Oil quantity: 1.50 L (1.59 US qt, 1.32 Imp.qt)
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9-31
9
TIPOil will flow out immediately when the drain
bolt is loosened. Take care not to lose the
bolt. 4. After draining the oil, install the transmis-sion oil drain bolt with a new gasket.
5. Tighten the drain bolt to the specified torque. 6. Check the O-ring for damage, and re-
place it if necessary.
7. Refill the transmission with the specified amount of the recommended oil.
8. Install the transmission oil filler cap.
9. Start the engine and let it idle while checking for oil leakage.
10. Stop the engine and check the oil level one last time.
EBU36054Final gear oilCheck the oil level and change the final gear
oil at the intervals specified in the periodic
maintenance chart.
1. Transmission oil drain bolt
2. Gasket2
1
Tightening torque:Transmission oil drain bolt:20 N·m (2.0 kgf·m, 15 lb·ft)
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9-36
9
4. Install the differential gear oil drain boltand its new gasket, and then tighten the
bolt to the specified torque.
5. Refill the differential gear case with the recommended oil.
6. Check the oil filler bolt gasket for dam- age, and replace it if necessary.
7. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.
EBU35112CoolantThe coolant level should be checked regular-
ly. In addition, the coolant must be changed
at the intervals specified in the periodic main-
tenance chart.TIPIf genuine Yamaha coolant is not available,
use an ethylene glycol antifreeze containing
corrosion inhibitors for aluminum engines and
mix with distilled water at a 1:1 ratio.
Tightening torque:Differential gear oil drain bolt:9.8 N·m (0.98 kgf·m, 7.2 lb·ft)
Tightening torque: Differential gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
Recommended coolant:YAMALUBE coolant
Coolant quantity: Coolant reservoir (up to full level):0.56 L (0.59 US qt, 0.49 Imp.qt)
Radiator (including all routes): 3.78 L (4.00 US qt, 3.33 Imp.qt)
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9-41
9
EBU38320Air filter maintenanceThis model is equipped with two air filter ele-
ments, a primary foam-type air filter and a
secondary paper-type air filter.
The primary air filter is easily accessed and
should be cleaned and oiled every 300–600
km (200–400 mi).
The secondary air filter is more difficult to ac-
cess, cannot be cleaned, and should be re-
placed by a Yamaha dealer every 2000–5000
km (1200–3000 mi).
TIPService the air filters more frequently when
operating in wet or dusty environments. Whenever air filter maintenance is performed:
check the air inlet for obstructions and the
air filter case for dirt and foreign matter.
check the air filter case check hoses for dirt
or water and clean as necessary.
check the air filter cas e joints and the rub-
ber joints to and from the throttle body for
proper fit and sealing.
tighten all fittings securely to avoid the pos-
sibility of unfiltered air entering the engine.NOTICEECB02270Never operate the engine with the air filter
element removed. Doing so would allow
unfiltered air to enter, causing rapid en-
gine wear and possible engine damage.
1. Primary air filter
2. Secondary air filter
1
2
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10-2
10
7. Automotive-type wax may be applied toall painted and chrome-plated surfaces.
Avoid combination cleaner-waxes. Many
contain abrasives which may scratch the
paint or protective finish. When finished,
start the engine and let it idle for several
minutes.EBU32741StorageLong term storage (60 days or more) of your
vehicle will require some preventive proce-
dures to guard against deterioration. Make
any necessary repairs before storing the vehi-
cle.
After thoroughly cleaning the vehicle, prepare
for storage as follows:
1. Fill the fuel tank with fresh fuel and add the specified amount of Fuel Med Rx or
another high-quality fuel stabilizer prod-
uct. Follow the instructions on the prod- uct label. Operate the vehicle for at least
5 minutes to distribute treated fuel
through the fuel system.
2. Remove the spark plugs and pour one ta- blespoon of fresh engine oil into each cyl-
inder and then re-install the spark plugs.
Remove the spark plug wires and ground
them. Operate the electric starter to turn
the engine over several times and coat
the cylinder walls with oil.
3. Lubricate all control cables.
4. Put the frame on stands or blocks to raise all wheels off the ground.
5. Tie a plastic bag over the exhaust pipe outlet to prevent moisture from entering.
Specified amount:1 oz of stabilizer to each gallon of fuel (or
7.5 ml of stabilizer to each liter of fuel)
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11-1
11
EBU32750
SPECIFICATIONS
Dimensions:Overall length:3147 mm (123.9 in)
Overall width: 1626 mm (64.0 in)
Overall height:
1751 mm (68.9 in)
Wheelbase: 2300 mm (90.6 in)
Ground clearance: 342 mm (13.5 in)
Minimum turning radius:
6.0 m (19.69 ft)
Maximum water depth: 40 cm (16 in)Weight:Technical permissible mass (Maximum load + curb weight):
1065.0 kg (2348 lb)
Curb weight: 691.0 kg (1523 lb) (BAS7)
709.0 kg (1563 lb) (BAS5)Loading:Maximum load:328.0 kg (723 lb) (Total weight of operator, passenger, cargo, and
accessories)
Engine:Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train: DOHC
Cylinder arrangement: Inline
Number of cylinders:
3-cylinder
Displacement: 998 cm³
Bore × stroke:
80.0 × 66.2 mm (3.15 × 2.61 in)
Compression ratio:
11.3 : 1
Starting system: Electric starter
Lubrication system: Dry sumpEngine oil:Recommended brand:
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11-2
11
SAE viscosity grades:5W-30, 10W-30, 10W-40, 15W-40, 20W-40, 20W-50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Quantity: Oil change:2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter removal:
2.70 L (2.85 US qt, 2.38 Imp.qt)Transmission oil:Recommended brand:YAMALUBE
Type:
SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended transmission oil grade:
API service SE, SF, SG type or higher, JASO standard
MA Quantity:
1.50 L (1.59 US qt, 1.32 Imp.qt)
Final gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.47 L (0.50 US qt, 0.41 Imp.qt)Differential gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):
0.56 L (0.59 US qt, 0.49 Imp.qt)
Radiator (including all routes): 3.78 L (4.00 US qt, 3.33 Imp.qt)Air filter:Air filter element:
Wet element
Air filter oil grade: Foam air-filter oil
Secondary air filter element: Oil-coated paper elementFuel:Recommended fuel:Regular unleaded gasoline (Gasohol [E10] acceptable)
Minimum research octane: 91
Fuel tank capacity:
34 L (9.0 US gal, 7.5 Imp.gal)
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
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13
INDEX
AAccelerator pedal ......................................................... 5-21
Accelerator pedal, checking ........................................ 9-52
Accelerator pedal, Pre-operation check ........................ 6-6
Air filter ......................................................................... 9-41
Air filter case hoses, cleaning ...................................... 9-45
Auxiliary DC jack .......................................................... 5-49
Axle boots .................................................................... 9-38BBasic guide for safe use ................................................ 8-1
Battery, Periodic maintenance .................................... 9-60
Bead lock, checking and tightening (equipped models) ..................................................... 9-58
Brake and YCC-S clutch fluid levels, checking ........... 9-49
Brake fluid, replacing ................................................... 9-51
Brake light switch ........................................................ 9-54
Brake pedal .................................................................. 5-22
Brake pedal, checking ................................................. 9-51
Brakes, Periodic maintenance ..................................... 9-47
Brakes, Pre-operation check ......................................... 6-3
Brake/tail light .............................................................. 9-69CCable, inspecting and lubrication ................................ 9-54
Cargo bed .................................................................... 5-31
Cleaning ....................................................................... 10-1
Control cables, Pre-operation check ............................. 6-8
Coolant, Periodic maintenance ................................... 9-36
Coolant, Pre-operation check ........................................ 6-6
Coolant temperature warning light ................................ 5-4 Cup holders ................................................................. 5-30
DData recording, vehicle ................................................ 12-1
Differential gear lock indicator light ............................... 5-3
Differential gear oil, Periodic maintenance .................. 9-34
Differential gear, Pre-operation check ........................... 6-6
Doors ........................................................................... 5-25
Drive mode, selecting .................................................. 7-10
Driver seat position ...................................................... 5-27
Drive select lever and shift paddles ............................. 5-24
Drive select lever and shift paddles, Pre-operation
check ........................................................................... 6-7
Drive shaft universal joint, lubrication .......................... 9-56
Drivetrain icon ................................................................ 5-3
Dynamic clutch engagement ......................................... 7-7EEngine break-in .............................................................. 7-1
Engine oil and oil filter, Periodic maintenance ............. 9-18
Engine oil, Pre-operation check .................................... 6-5
Engine trouble warning light .......................................... 5-5
EPS warning light .......................................................... 5-5FFinal gear oil, Periodic maintenance ............................ 9-31
Final gear, Pre-operation check .................................... 6-6
Fittings and fasteners, Pre-operation check ................. 6-8
Flag pole bracket ......................................................... 5-32
Four–wheel drive knob (On–Command 4WD) ............. 5-21
Front and rear brake pads, checking .......................... 9-48
Fuel, Pre-operation check ............................................. 6-3
Fuel tank cap ............................................................... 5-25
Fuse, replacing ............................................................ 9-65
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