2020 YAMAHA YXZ1000R clutch

EBU31120
CONTENTS
VEHICLE IDENTIFICATION ..................... 1-1Identification numbers .......................... 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 2-1
SAFETY INFORMATION ......................... 3-1
DESCRIPTION......................................... 4-1 Left view ............................................... 4-1
Right view ............................................. 4-2
Controls and instruments ..................... 4-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 5-1 Main switch .......................................... 5-1
Indicator lights and warning lights ....... 5-2
Multi-function meter unit ...................... 5-7
Light switch ........................................ 5-16
On–Command drive knob “2WD/4WD/DIFF LOCK” .................. 5-17 Accelerator pedal ............................... 5-18
Clutch pedal ....................................... 5-18
Brake pedal ........................................ 5-19
Parking brake lever ............................ 5-19
Shift lever ........................................... 5-20
Reverse gear lock lever “REV.” .......... 5-20
Fuel tank cap...................................... 5-21
Doors .................................................. 5-21
Seats .................................................. 5-21
Adjusting the driver seat position....... 5-23
Adjusting the steering wheel
position ............................................. 5-23
Seat belts ........................................... 5-24
Glove compartment ........................... 5-25
Storage compartments ...................... 5-25
Cup holders ........................................ 5-26
Cargo bed .......................................... 5-27
Flag pole bracket ............................... 5-28
Front shock absorbers ....................... 5-28
Rear shock absorbers ........................ 5-33
Auxiliary DC jack ................................ 5-38UB5J7BE0.book Page 1 Tuesday, June 18, 2019 10:07 AM

FOR YOUR SAFETY –
PRE-OPERATION CHECKS .................... 6-1Front and rear brakes ........................... 6-3
Clutch ................................................... 6-3
Fuel ....................................................... 6-4
Engine oil .............................................. 6-6
Transmission ........................................ 6-6
Coolant ................................................. 6-6
Final gear .............................................. 6-6
Differential gear .................................... 6-6
Accelerator pedal ................................. 6-7
Seat belts ............................................. 6-7
Passenger handhold ............................ 6-7
Steering ................................................ 6-7
Shift lever.............................................. 6-8
Fittings and fasteners ........................... 6-8
Instruments, lights and switches .......... 6-8
Control cables ...................................... 6-8
Tires ...................................................... 6-8
OPERATION ............................................ 7-1 Engine break-in .................................... 7-1
Starting the engine ............................... 7-2 Shift lever operation and reverse
driving .................................................7-3
Selecting the drive mode ......................7-7
Parking ..................................................7-9
Loading .................................................7-9
BASIC GUIDE FOR SAFE USE ...............8-1 KNOW YOUR VEHICLE ........................8-1
LEARNING TO OPERATE YOUR VEHICLE ...........................................8-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................9-1 Owner’s Manual and tool kit .................9-2
Maintenance charts ..............................9-4
Hood ...................................................9-10
Panels .................................................9-10
Engine oil and oil filter.........................9-16
Why Yamalube....................................9-27
Transmission oil ..................................9-27
Final gear oil .......................................9-30
Differential gear oil ..............................9-32
Coolant ...............................................9-35UB5J7BE0.book Page 2 Tuesday, June 18, 2019 10:07 AM

Axle boots .......................................... 9-37
Checking the spark plugs .................. 9-37
Air filter maintenance.......................... 9-39
Cleaning the air filter case check hoses ................................................ 9-43
Cleaning the spark arrester ................ 9-44
Valve clearance .................................. 9-46
Brakes ................................................ 9-46
Checking the front and rear brake pads.................................................. 9-46
Checking the parking brake pads ...... 9-47
Checking the brake and clutch fluid
levels................................................. 9-47
Brake and clutch fluid replacement ... 9-49
Checking the clutch pedal ................. 9-49
Checking the brake pedal .................. 9-50
Checking the accelerator pedal ......... 9-51
Parking brake lever free play
adjustment........................................ 9-51
Brake light switch adjustment ............ 9-52
Cable inspection and lubrication........ 9-53
Pedal lubrication................................. 9-53
Checking the stabilizer bushes .......... 9-54 Upper and lower arm pivot
lubrication (left and right) ..................9-54
Rear knuckle upper and lower pivot lubrication (left and right) ..................9-55
Drive shaft universal joint
lubrication .........................................9-55
Steering shaft lubrication....................9-56
Wheel removal ....................................9-56
Tire replacement .................................9-57
Wheel installation................................9-58
Battery ................................................9-58
Jump-starting .....................................9-62
Fuse replacement ...............................9-63
Headlights...........................................9-65
Headlight beam adjustment ...............9-66
Brake/tail light .....................................9-66
Troubleshooting ..................................9-66
Troubleshooting charts .......................9-68
CLEANING AND STORAGE ..................10-1 Cleaning..............................................10-1
Storage ...............................................10-2
UB5J7BE0.book Page 3 Tuesday, June 18, 2019 10:07 AM

4-1
4
EBU31170
DESCRIPTION
EBU31180Left view
1 2,3 4 5 6
9
12
137
810
11
1. Front shock absorber
2. Brake fluid reservoir
3. Clutch fluid reservoir
4. Door
5. Shoulder bolster
6. Driver seat belt
7. Coolant reservoir
8. Air filter
9. Cargo bed
10.Muffler 11.Exhaust pipe
12.Engine
13.TransmissionUB5J7BE0.book Page 1 Tuesday, June 18, 2019 10:07 AM

4-3
4
EBU31200Controls and instrumentsThe vehicle you have purchased may differ slightly from those shown in the figures of this man-
ual.
345
6
7
1
212
10
8,9
13 11
14
1. Steering wheel
2. Reverse gear lock lever
3. Multi-function meter unit
4. Main switch
5. Shift lever
6. Parking brake lever
7. Passenger handhold 8. Helmet reminder light
9. Seat belt reminder light
10.Light switch
11.On-Command drive knob
12.Accelerator pedal
13.Brake pedal
14.Clutch pedalUB5J7BE0.book Page 3 Tuesday, June 18, 2019 10:07 AM

5-18
5
EBU31413Accelerator pedalPress the accelerator pedal to increase en-
gine speed and thus vehicle speed. Release
the accelator pedal and spring tension will re-
turn the pedal to idle position.
EBU34970Clutch pedalPress the clutch pedal to disengage the
clutch. To engage the clutch, release the
clutch pedal. The clutch pedal should be
pressed rapidly and released slowly for
smooth clutch operation.
1. Accelerator pedal
1
1. Clutch pedal
1
UB5J7BE0.book Page 18 Tuesday, June 18, 2019 10:07 AM

5-20
5
If you drive the vehicle with the parking
brake engaged, a buzzer will sound. EBU34982Shift leverThis model is equipped with a 5–speed se-
quential transmission with reverse gear. The
shift lever is used in combination with the
clutch pedal when shifting. (See page 7-3.)
EBU34962Reverse gear lock lever “REV.”To prevent the transmission from being acci-
dently shifted into reverse, this model is
equipped with a reverse gear lock mecha-
nism. To release the lock and be able to shift
the transmission into reverse, pull this lever
towards you. (See page 7-5.)
1. Shift lever
1
1. Reverse gear lock lever “REV.”
1
UB5J7BE0.book Page 20 Tuesday, June 18, 2019 10:07 AM

6-1
6
EBU31574
FOR YOUR SAFETY – PRE-OPERATION CHECKS
EBU31584Before starting off, inspect the vehicle to make sure it is in safe operating condition. Use the fol-
lowing checklist and related information as a guide. Also, follow the service intervals in the peri-
odic maintenance chart to keep the vehicle in safe operating condition.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident
or equipment damage. Do not operate the vehicle if you find any problem. If a problem can-
not be corrected by the procedures provided in this manual, have the vehicle inspected by
a Yamaha dealer. Pre-operation checklist
ITEM ROUTINE PAGE
Brakes • Check operation, free play, fluid level, and fluid leakage.
• Fill with DOT 4 brake fluid if necessary. 6-3, 9-46, 9-52
Clutch • Check operation, free play, fluid level, and fluid leakage.
• Fill with DOT 4 brake fluid if necessary. 6-3, 9-49
Parking brake • Check for proper operation, condition, and free play. 9-51
Fuel • Check fuel level.
• Fill with the recommended fuel if necessary. 6-4
UB5J7BE0.book Page 1 Tuesday, June 18, 2019 10:07 AM