8-3
8
EBU36872Periodic maintenance chart: Emission control systemTIPFor ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals in-
stead.
For odometer or hour meter-equipped vehicles, follow the month maintenance interval if the ATV isn’t
ridden for the stated distance or engine operating hours.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills. NO. ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev-
er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Fuel line • Check fuel hoses for cracks or other damage, and
replace if necessary. √√√
2 Spark plug • Check condition and clean, regap, or replace if
necessary. √√√√√
3 *Va l ve s • Check valve clearance and adjust if necessary. √ √√√
4 *Carburetor • Check starter (choke) operation and correct if
necessary.
• Check engine idling speed and adjust if neces- sary. √ √√√
5 *Crankcase breath-
er system • Check breather hose for cracks or other damage,
and replace if necessary. √√√
UBW463E0.book Page 3 Monday, January 28, 2019 10:22 AM
8-22
8
EBU33951Adjusting the throttle lever free playPeriodically check the throttle lever free play and
adjust if necessary.TIPThe engine idling speed must be checked and ad-
justed before adjusting the throttle lever free play.
1. Slide the rubber covers apart.
2. Loosen the locknut.
3. To increase the throttle lever free play, turnthe throttle lever free play adjusting nut in di-
rection (a). To decrease the throttle lever free
play, turn the adjusting nut in direction (b).
4. Tighten the locknut.
5. Slide the rubber covers to their original posi- tions.EBU24061Valve clearanceThe valve clearance changes with use, resulting in
improper air-fuel mixture and/or engine noise. To
prevent this from occurring, the valve clearance
must be adjusted by a Yamaha dealer at the inter-
vals specified in the periodic maintenance and lu-
brication chart.EBU29602BrakesReplacement of brake components requires pro-
fessional knowledge. Brake service should be
performed by a Yamaha dealer.
1. Rubber cover
2. Throttle lever free play adjusting nut
3. Locknut
4. Throttle lever free playThrottle lever free play:2.0–3.2 mm (0.08–0.13 in)
1
2
3
1
4
(a)(b)
UBW463E0.book Page 22 Monday, January 28, 2019 10:22 AM
8-37
82. Lower the ATV to the ground.
3. Tighten the wheel bolts to the specified
torques.
EBU25721TroubleshootingAlthough Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the
fuel, compression, or ignition systems, for exam-
ple, can cause poor starting and loss of power.
The following troubleshooting chart represents a
quick and easy procedure for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, ex-
perience, and know-how to service the ATV prop-
erly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02281Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
1. Arrow mark
2. Forward rotating direction
3. Wheel boltTightening torques:Front wheel bolt:45 N·m (4.5 kgf·m, 33 lb·ft)
Rear wheel bolt: 45 N·m (4.5 kgf·m, 33 lb·ft)3
1
2
UBW463E0.book Page 37 Monday, January 28, 2019 10:22 AM
8-38
8
EBU25812Troubleshooting chart
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
The engine does not start.
Check the ignition.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start. Have a Yamaha dealer check the ATV.Have a Yamaha dealer check the ATV.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the ATV.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections.
Recharge the battery or use the
kickstarter.
DryWet
Open the throttle halfway and try
starting the engine.
UBW463E0.book Page 38 Monday, January 28, 2019 10:22 AM
9-2
9
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
EBU30362StorageShort-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover.
NOTICE: Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00722]
Long-term
Before storing your ATV for several months: 1. Make any necessary repairs and perform all outstanding maintenance.
2. Follow all the instructions in the Cleaning sec- tion of this chapter. 3. Fill up the fuel tank and add fuel stabilizer (Fu-
el Med Rx if available), and then run the en-
gine for 5 minutes to distribute the treated
fuel.
4. Turn the fuel cock lever off, and then drain the carburetor float chamber by loosening the
drain bolt. Pour the drained fuel into the fuel
tank.
5. Perform the following steps to protect the en- gine from internal corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the starter. (This will coat the cylinder wall
with oil.)
Specified amount:
7.5 ml per liter of fuel (1 oz per gallon)UBW463E0.book Page 2 Monday, January 28, 2019 10:22 AM
10-2
10
Engine oil:Recommended brand:
SAE viscosity grades:5W-30, 10W-30, 10W-40, 15W-40, 20W-40, 20W-50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Quantity: Oil change: 0.80 L (0.85 US qt, 0.70 Imp.qt)Transmission oil:Type:SAE 80W-90
Quantity: 0.35 L (0.37 US qt, 0.31 Imp.qt)
Air filter:Air filter element:Wet element
Air filter oil grade:
Foam air-filter oilFuel:Recommended fuel:Regular unleaded gasoline only
Minimum research octane:
91
Fuel tank capacity: 5.6 L (1.5 US gal, 1.2 Imp.gal)
Fuel reserve amount: 0.7 L (0.18 US gal, 0.15 Imp.gal)Carburetor:Type × quantity:
VM12 × 1Spark plug (s):Manufacturer/model:
NGK/CR6HSA
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)Drivetrain:Primary reduction ratio:
1.000
Secondary reduction ratio: 2.923 (38/13)
Final drive: Chain
Clutch type:
Dry, centrifugal, shoe
0 10 30 50 70 90 110 130 ˚F
–20 –10 0 10 20 30 40 50 ˚CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
UBW463E0.book Page 2 Monday, January 28, 2019 10:22 AM
12-1
12
INDEX
AAccessories and loading ................................................ 6-5
Air filter element, cleaning ........................................... 8-16BBattery ......................................................................... 8-32
Brake lever free play, adjusting the front ..................... 8-24
Brake lever free play (rear), adjusting .......................... 8-26
Brake lever, front ........................................................... 4-5
Brake lever, rear ............................................................. 4-6
Brake levers, checking and lubricating ........................ 8-30
Brakes .......................................................................... 8-22
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................ 8-29
Carburetor, adjusting ................................................... 8-20
Chassis fasteners .......................................................... 5-6
Cleaning ......................................................................... 9-1DDrive chain ..................................................................... 5-3
Drive chain, cleaning and lubricating ........................... 8-29
Drive chain slack .......................................................... 8-26EEngine break-in .............................................................. 6-3
Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-20
Engine oil ..............................................................5-3, 8-11
Engine, starting a warm ................................................. 6-3
Engine stop switch ........................................................ 4-1
Engine stop switch with lanyard .................................... 4-2
FFront and rear brake shoes, checking ......................... 8-23
Front arm pivots, lubricating ........................................ 8-31
Front knuckle pivots, lubricating ................................. 8-31
Fuel ......................................................................... 4-9, 5-3
Fuel cock ..................................................................... 4-10
Fuel tank cap ................................................................. 4-8
Fuse, replacing ............................................................ 8-35HHandlebar switches ....................................................... 4-1IIdentification numbers ................................................. 11-1
Instruments and switches .............................................. 5-6KKickstarter ...................................................................... 4-7LLabel locations ............................................................... 1-1MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................ 8-5
Maintenance chart, emission control system ................ 8-3
Model label .................................................................. 11-1OOwner’s Manual and tool kit .......................................... 8-2PPanel, removing and installing ....................................... 8-9
Parking ........................................................................... 6-3
Parking brake ................................................................. 4-6
Parking on a slope ......................................................... 6-4
UBW463E0.book Page 1 Monday, January 28, 2019 10:22 AM