2020 YAMAHA XSR 900 spark plugs

Table of contentsSafety information........................... 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments................ 2-3
Instrument and co ntrol functions... 3-1
Immobilizer system ..... .................... 3-1
Main switch/steering lock................ 3-2
Indicator lights and warning
lights ............................................ 3-3
Multi-function meter unit ................. 3-5
D-mode (drive mode).................... 3-12
Handlebar switches ...................... 3-12
Clutch lever................................... 3-14
Shift pedal..... ............................ .... 3-14
Brake lever ................................... 3-15
Brake pedal .................................. 3-15
ABS .............................................. 3-15
Traction control syst em ................ 3-16
Fuel tank cap ................................ 3-18
Fuel............................................... 3-18
Fuel tank overflow hose................ 3-20
Catalytic converter ........................ 3-21
Seat .............................................. 3-21
Storage compartment ................... 3-22
Adjusting the front fork.................. 3-22
Adjusting the shock absorber assembly ................................... 3-24
Luggage strap holders . ................. 3-25Auxiliary DC connector................. 3-26
Sidestand ..................................... 3-26
Ignition circuit cut-
off system ........ 3-27
For your safety – pre-operation
checks .............................................. 4-1
Operation and important riding
points ................................................ 5-1
Engine break-in .............................. 5-1
Starting the engine ......................... 5-2
Shifting ........................................... 5-3
Tips for reducing fuel consumption ............................... 5-3
Parking ........................................... 5-4
Periodic maintenance and
adjustment ....................................... 6-1
Tool kit............................................ 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the emission control system ............. 6-3
General maintenance and
lubrication chart .......................... 6-5
Checking the spark plugs ............... 6-9
Canister ........................................ 6-10
Engine oil ..................................... 6-10
Why Yamalube ............................. 6-13
Coolant ......................................... 6-13
Air filter element ........................... 6-14 Checking the engine idling
speed............ ............................ 6-15
Checking the throttle grip free play ........................................... 6-15
Valve clearance ........................... 6-15
Tires ............................................. 6-16
Cast wheels ................................. 6-18
Adjusting the clutch lever free
play ........................................... 6-18
Checking the brake lever free play ........................................... 6-19
Brake light switches ..................... 6-20
Checking the front and rear brake pads................................ 6-20
Checking the brake fluid level ...... 6-21
Changing the brake fluid .............. 6-22
Drive chain slack.......................... 6-22
Cleaning and lubricating the drive chain ................................ 6-24
Checking and lubricating the
cables ....................................... 6-25
Checking and lubricating the throttle grip and cable ............... 6-25
Checking and lubricating the brake and shift pedals .............. 6-25
Checking and lubricating the brake and clutch levers ............ 6-26
Checking and lubricating the
sidestand .................................. 6-27
Lubricating the swingarm pivots ........................................ 6-27BAE-28199-E1.book 1 ページ ２０１９年８月２３日　金曜日　午後３時５６分

Periodic maintenance and adjustment
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EAU71033
Periodic maintenance chartsTIP
Items marked with an asteri sk should be performed by your Yamaha dealer because these items require special tools,
data, and technical skills.

From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).

The annual checks must be performed every year, except if a distance-based maintenance is performed in-stead.
EAU71051
Periodic maintenance chart fo r the emission control systemNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Fuel line Check fuel hoses for cracks or
damage.
Replace if necessary. 
2 *Spark plugs Check condition.
Adjust gap and clean.

Replace. 
3 *Valve clearance Check and adjust. Every 40000 km (24000 mi)
4 *Fuel injection Check engine idle speed.

Check and adjust synchronization. 
5 *Exhaust system Check for leakage.
Tighten if necessary.
Replace gaskets if necessary. 
6 *Evaporative
emission control
system Check control system for damage.
Replace if necessary.

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Periodic maintenance and adjustment
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EAU19653
Checking the spark plugsThe spark plugs are important engine
components, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally),
and all spark plugs installed in the en-
gine should have the same color. If any
spark plug shows a distinctly different
color, the engine could be operating im-
properly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode
erosion and excessive carbon or other
deposits, it should be replaced. Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-fied torque as soon as possible.NOTICE
ECA10841
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
the ignition coil coupler may get
damaged. The spark plug cap may
be difficult to remove because the
rubber seal on the end of the cap fits
tightly. To remove the spark plug
cap, simply twist it back and forth
while pulling it out; to install it, twistit back and forth while pushing it in.
Specified spark plug:
NGK/CPR9EA91. Spark plug gapSpark plug gap:0.8–0.9 mm (0.031–0.035 in)
Tightening torque:Spark plug:13 N·m (1.3 kgf·m, 9.6 lb·ft)
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Index
AABS ...................................................... 3-15
ABS warning light ................................... 3-4
Air filter element.................................... 6-14
Auxiliary DC connector ......................... 3-26
Auxiliary light bulb, replacing ................ 6-34BBattery .................................................. 6-29
Brake and clutch levers, checking and lubricating ........................................... 6-26
Brake and shift pedals, checking and lubricating ........................................... 6-25
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever ........................................... 3-15
Brake lever free play, checking ............ 6-19
Brake light switches .............................. 6-20
Brake pedal .......................................... 3-15
Brake/tail light ....................................... 6-35CCables, checking and lubricating .......... 6-25
Canister ................................................ 6-10
Care ........................................................ 7-1
Catalytic converter ................................ 3-21
Clutch lever........................................... 3-14
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-13
Coolant temperature warning light.......... 3-4DData recording, vehicle ........................... 9-2
Diagnostic connecto r .............................. 9-2
Dimmer switch ...................................... 3-13
D-mode (drive mode)............................ 3-12
Drive chain, cleaning and lubricating .... 6-24Drive chain slack ................................... 6-22
EEngine break-in ....................................... 5-1
Engine idling speed,
checking............... 6-15
Engine oil .............................................. 6-10
Engine overheating ............................... 6-39
Engine serial number ..............................9-1
Engine trouble warning light .................... 3-4FFront and rear brake pads, checking .... 6-20
Front fork, adjusting .............................. 3-22
Front fork, checking............................... 6-27
Fuel ....................................................... 3-18
Fuel consumption, tips for reducing ........5-3
Fuel tank cap......................................... 3-18
Fuel tank overflow hose ........................ 3-20
Fuses, replacing .................................... 6-30HHandlebar switches ............................... 3-12
Hazard switch........................................ 3-13
Headlight bulb, replacing....................... 6-33
High beam indicator light .........................3-3
Horn switch ........................................... 3-13IIdentification numbers .............................9-1
Ignition circuit cut-off system ................. 3-27
Immobilizer system ................................. 3-1
Immobilizer system indicator light ........... 3-5
Indicator lights and warning lights ........... 3-3LLicense plate light ................................. 6-36
Luggage strap holders .......................... 3-25MMain switch/steering lock ........................3-2 Maintenance and lubrication, periodic .... 6-5
Maintenance, emission control system ... 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-2
Multi-function meter unit ......................... 3-5
NNeutral indicator light .............................. 3-3OOil level warning light .............................. 3-3PParking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-13SSafety information ................................... 1-1
Seat ...................................................... 3-21
Shifting .................................................... 5-3
Shift pedal ............................................. 3-14
Shock absorber assembly, adjusting .... 3-24
Sidestand .............................................. 3-26
Sidestand, checking and lubricating ..... 6-27
Spark plugs, checking ............................. 6-9
Specifications.......................................... 8-1
Starting the engine.................................. 5-2
Steering, checking ................................ 6-28
Stop/Run/Start switch ........................... 3-13
Storage ................................................... 7-3
Storage compartment ........................... 3-22
Supporting the motorcycle .................... 6-36
Swingarm pivots, lubricating ................. 6-27TThrottle grip and cable, checking and
lubricating ........................................... 6-25
Throttle grip free play, checking............ 6-15
BAE-28199-E1.book 1 ページ ２０１９年８月２３日　金曜日　午後３時５６分