2020 YAMAHA XMAX 125 brake fluid

Table of contentsSafety information ............................ 1-1
Further safe-riding points ............... 1-5
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Smart key system ........................... 3-1
Smart key system ........................... 3-1
Operating range of the smart key system......................................... 3-2
Handling of the smart key and mechanical keys ......................... 3-3
Smart key ....................................... 3-5
Replacing the smart key battery..... 3-6
Main switch .................................... 3-8
Stop an d Start System ..................... 4-1
Stop and Start System ................... 4-1
Stop and Start System operation ... 4-1
Instrument an d control functions ... 5-1
Indicator lights and warning lights............................................ 5-1
Speedometer .................................. 5-3
Tachometer .................................... 5-3
Multi-function display ..................... 5-4
Handlebar switches ...................... 5-12
Front brake lever .......................... 5-14
Rear brake lever ........................... 5-14 Anti-lock brake system (ABS) ....... 5-14
Traction control system ................ 5-15
Fuel tank cap ................................ 5-17
Fuel ............................................... 5-18
Fuel tank overflow hose ................ 5-20
Catalytic converter ........................ 5-20
Storage compartments ................. 5-20
Windshield .................................... 5-22
Handlebar position ....................... 5-25
Adjusting the shock absorber
assemblies ................................. 5-25
Auxiliary DC jack .......................... 5-26
Sidestand ...................................... 5-27
Ignition circuit cut-off system ....... 5-27
For your safety – pre-operation
checks ............................................... 6-1
Operation an d important ri din g
points ................................................. 7-1
Engine break-in ............................... 7-1
Starting the engine .......................... 7-2
Starting off ...................................... 7-3
Acceleration and deceleration ........ 7-3
Braking ............................................ 7-3
Tips for reducing fuel consumption ................................ 7-4
Parking ........................................... 7-4 Perio
dic maintenance an d
a d justment ........................................ 8-1
Tool kit ............................................ 8-2
Periodic maintenance chart for the emission control system ............. 8-3
General maintenance and lubrication chart .......................... 8-4
Removing and installing the
panel............................................ 8-8
Checking the spark plug................. 8-9
Canister ........................................ 8-10
Engine oil and oil strainer ............. 8-10
Final transmission oil .................... 8-12
Coolant ......................................... 8-13
Air filter and V-belt case air filter elements .................................... 8-14
Checking the throttle grip free
play ............................................ 8-17
Valve clearance............................. 8-17
Tires .............................................. 8-17
Cast wheels .................................. 8-19
Checking the front and rear brake lever free play ............................ 8-19
Checking the front and rear brake pads .......................................... 8-20
Checking the brake fluid level ...... 8-21
Changing the brake fluid .............. 8-22
Checking the V-belt ...................... 8-22
Checking and lubricating the
cables ........................................ 8-23UB9YE0E0.book Page 1 Wednesday, January 6, 2021 3:03 PM

Description
2-3
2
EAU10431
Controls and instruments
10
11
121
2
3
9
8
7
5
6
4
1. Rear brake lever (page 5-14)
2. Left handlebar switches (page 5-12)
3. Rear brake fluid reservoir (page 8-21)
4. Speedometer (page 5-3)
5. Multi-function display (page 5-4)
6. Tachometer (page 5-3)
7. Front brake fluid reservoir (page 8-21)
8. Right handlebar switches (page 5-12) 9. Front brake lever (page 5-14)
10.Throttle grip (page 8-17)
11.Main switch (page 3-8)
12.Auxiliary DC jack (page 5-26)UB9YE0E0.book Page 3 Wednesday, January 6, 2021 3:03 PM

For your safety – pre-operation checks
6-1
6
EAU1559B
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks or damage, and check
hose connection. 5-18, 5-20
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 8-10
Final transmission oil • Check vehicle for oil leakage. 8-12
Coolant • Check coolant level in reservoir.
• If necessary, have Yamaha dealer add coolant.
• Check cooling system for leakage. 8-13
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 8-19, 8-20, 8-21
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For your safety – pre-operation checks
6-2
6
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 8-19, 8-20, 8-21
Throttle grip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing. 8-17, 8-23
Control ca bles • Make sure that operation is smooth.
• Lubricate if necessary. 8-23
Wheels an d tires • Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary. 8-17, 8-19
Brake levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
8-23
Centerstan d, si destan d • Make sure that operation is smooth.
• Lubricate pivots if necessary.
8-24
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary. —
Instruments, li ghts, si gnals
an d switches • Check operation.
• Correct if necessary.
—
Si destan d switch • Check operation of ignition circuit cut-off system.
• If system is not working correctly, have Yamaha dealer check vehicle.
5-27
ITEM CHECKS PAGE
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Periodic maintenance an d a djustment
8-4
8
EAU71342
General maintenance an d lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
1 *Dia
gnostic system
check • Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. √√
3 Air filter case check
hose • Clean.
√√√√√
4 *V-
belt case air filter
element • Clean.
√√ √
• Replace. √
5 *Front brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
6 *Rear brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
7 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
8 *Brake flui d • Change. Every 2 years
9 *Wheels • Check runout and for damage.
• Replace if necessary.
√√√√
10 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
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Periodic maintenance an d a djustment
8-7
8

Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
UB9YE0E0.book Page 7 Wednesday, January 6, 2021 3:03 PM

Periodic maintenance an d a djustment
8-21
8
EAU40262
Checkin g the brake flui d levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake Rear
brake
WARNING
EWA16011
Improper maintenance can result in
loss of b raking a bility. O bserve
these precautions:  Insufficient brake flui d may al-
low air to enter the b rake sys-
tem, re ducin g brakin g
performance.
 Clean the filler cap before re-
movin g. Use only DOT 4 b rake
flui d from a seale d container. 
Use only the specifie d b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
 Refill with the same type of
brake flui d. A dding a brake flui d
other than DOT 4 may result in a
harmful chemical reaction.
 Be careful that water or dust
d oes not enter the brake flui d
reservoir when refilling . Water
will si gnificantly lower the boil-
in g point of the flui d an d may re-
sult in vapor lock, an d d ir
t may
clo g the ABS hy draulic unit
valves.
NOTICE
ECA17641
Brake flui d may damag e painte d
surfaces or plastic parts. Always
clean up spille d flui d imme diately.As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
1. Minimum level markZAUM1959
1
1. Minimum level mark
Specified b rake flui d:
DOT 4ZAUM1960
1 1
1
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Periodic maintenance an d a djustment
8-22
8 fluid level goes down suddenly, have a
Yamaha dealer check the cause before further riding.
EAU22734
Chan gin g the brake flui dHave a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking.
 Brake seals: every 2 years
 Brake hoses: every 4 years
EAUU0311
Checkin g the V- beltThe V-belt must be checked and re-
placed by a Yamaha dealer at the inter-
vals specified in the periodic
maintenance and lubrication chart.
UB9YE0E0.book Page 22 Wednesday, January 6, 2021 3:03 PM