Table of contents
Location of important la bels ........... 1-1
Safety information ............................ 2-1
Description ....................................... 3-1
Left view ......................................... 3-1
Right view ....................................... 3-2
Controls and instruments ............... 3-3
Instrument an d control functions ... 4-1
Main switch .................................... 4-1
Handlebar switches ........................ 4-1
Shift pedal ...................................... 4-2
Brake lever...................................... 4-2
Brake pedal .................................... 4-3
Fuel tank cap .................................. 4-3
Fuel ................................................. 4-4
Fuel tank breather hose.................. 4-5
Fuel cock ........................................ 4-6
Starter (choke) lever ...................... 4-7
Kickstarter ..................................... 4-7
Seat ................................................ 4-8
Shock absorber assembly .............. 4-8
Sidestand ....................................... 4-9
Starting circuit cut-off system ........ 4-9
For your safety – pre-operation
checks ............................................... 5-1
Operation an d important ri din g
points ................................................ 6-1
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4
Perio dic maintenance an d
a d justment ........................................ 7-1
Owner’s tool kit .............................. 7-2
Periodic maintenance chart for the
emission control system ............. 7-3
General maintenance and lubrication chart .......................... 7-4
Removing and installing panels...... 7-6 Checking the spark plug ................. 7-7
Engine oil......................................... 7-8
Cleaning the air filter element ....... 7-10
Cleaning the spark arrester ........... 7-12
Adjusting the carburetor ............... 7-13
Adjusting the engine idling
speed ......................................... 7-14
Checking the throttle grip free
play ............................................ 7-15
Valve clearance ............................. 7-15
Tires .............................................. 7-16
Spoke wheels ................................ 7-17
Adjusting the clutch free play........ 7-18
Adjusting the brake lever free play ............................................ 7-18
Adjusting the brake pedal free play ............................................ 7-19
Checking the shift pedal ............... 7-20
Checking the front and rear brake shoes ......................................... 7-20
Drive chain slack ........................... 7-21
Cleaning and lubricating the drive chain ................................. 7-22
Checking and lubricating the cables ........................................ 7-23
Checking and lubricating the
throttle grip and cable ............... 7-23
Checking and lubricating the brake lever ................................. 7-24
Checking and lubricating the brake pedal ................................ 7-24
Checking and lubricating the
sidestand ................................... 7-25
Lubricating the swingarm pivots ... 7-25
Checking the front fork ................. 7-26
Checking the steering ................... 7-26
Checking the wheel bearings ........ 7-27
Battery........................................... 7-27
Replacing the fuse ........................ 7-29
Supporting the motorcycle ........... 7-29
Front wheel ................................... 7-30
Rear wheel .................................... 7-31
Troubleshooting ............................ 7-33
Troubleshooting chart ................... 7-34
UB5185E0.book Page 1 Monday, June 17, 2019 9:04 AM
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Index
A
Air filter element, cleaning .................... 7-10
B
Battery .................................................. 7-27
Brake lever ............................................. 4-2
Brake lever, checking and
lubricating .......................................... 7-24
Brake lever free play, adjusting ............ 7-18
Brake pedal ............................................ 4-3
Brake pedal, checking and lubricating .......................................... 7-24
Brake pedal free play, adjusting........... 7-19
Brake shoes, checking ......................... 7-20
C
Cables, checking and lubricating ......... 7-23
Carburetor, adjusting ........................... 7-13
Care ........................................................ 8-1
Clutch free play, adjusting ................... 7-18
D
Drive chain, cleaning and lubricating ... 7-22
Drive chain slack .................................. 7-21
E
Engine break-in ...................................... 6-3
Engine idling speed .............................. 7-14
Engine oil ................................................ 7-8
Engine serial number............................ 10-1
Engine, starting a warm ......................... 6-2
Engine stop switch ................................. 4-1
F
Front fork, checking ............................. 7-26
Fuel......................................................... 4-4
Fuel cock ................................................ 4-6
Fuel tank breather hose ......................... 4-5
Fuel tank cap.......................................... 4-3
Fuse, replacing ..................................... 7-29
H
Handlebar switches................................ 4-1
I
Identification numbers.......................... 10-1
K
Kickstarter .............................................. 4-7
L
Labels, location ...................................... 1-1
M
Main switch ............................................ 4-1
Maintenance and lubrication, periodic ... 7-4
Maintenance, emission control
system.................................................. 7-3
Matte color, caution ............................... 8-1
Model label ........................................... 10-1
P
Panels, removing and installing .............. 7-6
Parking .................................................... 6-4
Part locations .......................................... 3-1
S
Safety information................................... 2-1
Seat......................................................... 4-8
Shifting .................................................... 6-2
Shift pedal............................................... 4-2
Shift pedal, checking ............................ 7-20
Shock absorber assembly ...................... 4-8
Sidestand ................................................ 4-9
Sidestand, checking and lubricating .... 7-25
Spark arrester, cleaning ........................ 7-12
Spark plug, checking .............................. 7-7
Specifications ......................................... 9-1
Starter (choke) lever ................................ 4-7
Starting and warming up a cold engine ................................................... 6-1
Starting circuit cut-off system ................ 4-9
Start switch ............................................. 4-1
Steering, checking ................................ 7-26
Storage ................................................... 8-4
Supporting the motorcycle ................... 7-29
Swingarm pivots, lubricating ................ 7-25
T
Throttle grip and cable, checking and lubricating ........................................... 7-23
Throttle grip free play, checking ........... 7-15
Tires ...................................................... 7-16
Tool kit .................................................... 7-2
Troubleshooting .................................... 7-33
Troubleshooting chart........................... 7-34
V
Valve clearance..................................... 7-15
Vehicle Emission Control Information label (For Canada) .............................. 10-2
Vehicle identification number ............... 10-1
W
Wheel bearings, checking..................... 7-27
Wheel (front).......................................... 7-30
Wheel (rear) ........................................... 7-31
Wheels .................................................. 7-17
UB5185E0.book Page 1 Monday, June 17, 2019 9:04 AM