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3-1
3
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Radiator cap
2. Air filter
3. Battery
4. Fuses
5. Brake/tail light
6. Engine oil filler cap
7. Oil filter cartridge
8. Coolant reservoir
9. V-belt cooling duct check hose
1
2
3
4
5
9
7
8
6
1. Spark arrester
2. Storage compartment and tool kit
3. Fuel tank cap
4. Spark plug
5. Auxiliary DC jack
6. Front shock absorber
7. Winch (for Europe)
8. Rear brake light switch
9. Brake pedal
10.V-belt case drain plug
11.Rear shock absorber111
7
2
3
4
56
8
10
9
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8-36
812. Install the air filter case cover by hooking the
holders onto the cover. NOTICE: Make sure
that the air filter element is properly seated
in the air filter case. Never operate the en-
gine with the air filter element removed.
Doing so would allow unfiltered air to enter
the engine, causing rapid engine wear and
possible engine damage. Additionally, the
fuel injection system would be affected re-
sulting in poor engine performance and
possible overheating.
[ECB00763]
13. Install the seat.EBU28905Cleaning the spark arresterBe sure the exhaust pipe and muffler are cool be-
fore cleaning the spark arrester.
WARNING
EWB02342Always let the exhaust system cool prior to
touching exhaust components.
Do not start the engine with the spark arrester
removed. Sparks or exhaust particulate can
cause eye injury, burns, or start a fire. 1. Remove the tailpipe bolts.
2. Remove the tailpipe by pulling it out of the muffler, and then remove the gasket.1. Gasket
2. Spark arrester
3. Tailpipe
4. Tailpipe bolt
3
2
4
1
4
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10-3
10
Differential gear oil:Type:Yamaha Friction Modified Plus Shaft Drive Oil (Part No.: ACC-SHAFT-PL-32) or SAE 80 API GL-4 Hypoid gear oil
(B5R1/B5R2/B5R3)
Yamaha Friction Modified Shaft Drive Gear Oil or SAE 80 API GL-4 Hypoid gear oil
(BJ5H/BB5R/BJ5D/BJ5E/BB5M)
Quantity: 0.23 L (0.24 US qt, 0.20 Imp.qt) (B5R1/B5R2/B5R3)
0.35 L (0.37 US qt, 0.31 Imp.qt)
(BJ5H/BB5R/BJ5D/BJ5E/BB5M)Coolant quantity:Radiator (including all routes):1.32 L (1.40 US qt, 1.16 Imp.qt)
Coolant reservoir (up to the maximum level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)Air filter:Air filter element:Wet element
Air filter oil grade: Foam air-filter oilFuel:Recommended fuel:Regular unleaded gasoline (Gasohol [E10] acceptable)
Minimum research octane: 91
Fuel tank capacity:
14 L (3.7 US gal, 3.1 Imp.gal)
Fuel reserve amount: 4.0 L (1.06 US gal, 0.88 Imp.gal)
Throttle body:ID mark:BB51 00Spark plug (s):Manufacturer/model:NGK/DR7EA
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)Drivetrain:Primary reduction ratio:1.000
Secondary reduction ratio: 7.944 (39/24 x 24/18 x 33/9)
Final drive:
Shaft
Clutch type: Wet, centrifugal, shoe
Transmission type: CVT automatic with reverse
Gear ratio:
Transmission ratio:2.550–0.750 : 1
Reverse gear:
1.706 (29/17)
Low range: 2.813 (45/16)
High range: 1.652 (38/23)Front tire:Size:AT25x8-12
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12
INDEX
AAccessories and loading ................................................ 6-5
Accessories, DC jack ................................................... 4-24
Air filter, cleaning ......................................................... 8-33
Axle boots .................................................................... 8-47BBattery ......................................................................... 8-53
Brake fluid, changing ................................................... 8-42
Brake fluid level, checking ........................................... 8-40
Brake lever free play, checking the front ..................... 8-42
Brake lever, front ......................................................... 4-14
Brake levers, checking and lubricating ........................ 8-49
Brake light switches ..................................................... 8-48
Brake pads and friction plates, checking .................... 8-40
Brake pedal and rear brake lever ................................. 4-14
Brake pedal, checking and lubricating ........................ 8-50
Brakes .......................................................................... 8-39
Brakes, front and rear .................................................... 5-3
Brake/tail light bulb, replacing ..................................... 8-63CCables, checking and lubricating ................................ 8-49
Carrier, front ................................................................. 4-20
Carrier, rear .................................................................. 4-20
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................5-3, 8-29
Coolant temperature warning light ................................ 4-2DDifferential gear lock, indicator (equipped models) ....... 4-4Differential gear oil ......................................................... 5-3
Differential gear oil, changing ...................................... 8-27
Display unit .................................................................... 4-4
Drive select lever ......................................................... 4-15
Drive select lever and driving in reverse ........................ 6-2
Drive shaft universal joint, lubricating .......................... 8-51
EEmissions Certification label (for
Europe) .................... 11-2
Engine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-19
Engine stop switch ........................................................ 4-9
Engine trouble warning light .......................................... 4-3
EPS warning light (equipped models) ............................ 4-3FFinal gear oil ......................................................... 5-3, 8-24
Four-wheel drive indicator light ..................................... 4-4
Four-wheel drive switch (On-Command 4WD) ............ 4-11
Fuel ....................................................................... 4-17, 5-3
Fuel tank cap ............................................................... 4-16
Fuses, replacing .......................................................... 8-57HHandlebar switches ....................................................... 4-7
Headlight beam, adjusting ........................................... 8-62
Headlight bulb, replacing ............................................. 8-59
Horn switch .................................................................... 4-9IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-1
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