2020 YAMAHA KODIAK 450 check engine light

6-2
6on. If the indicator light does not come on,
have a Yamaha dealer check the electrical
circuit.
3. Apply the rear brake lever or brake pedal.
4. Release the throttle lever, then push the start switch to crank the engine with the starter.
Release the start switch when the engine has
started.
TIPIf the engine fails to start, release the start switch.
Wait a few seconds before the next cranking at-
tempt to allow battery voltage to restore. Do not
crank the engine more than 10 seconds on any
single attempt. NOTICEECB00164For maximum engine life, never accelerate
hard when the engine is cold!
EBU36230Operating the drive select lever and
driving in reverseNOTICEECB03330Do not shift without coming to a complete stop
and waiting for the engine to return to normal
idle speed. Damage to the engine or drivetrain
may occur. Shifting: Neutral to High-range and High-range
to Low-range1. Bring the ATV to a complete stop.
2. Apply the brake pedal, and then shift by mov- ing the drive select lever along the shift guide.TIPMake sure that the drive select lever is completely
shifted into position.
UBB562E0.book Page 2 Thursday, March 14, 2019 9:59 AM

6-4
6
TIPWhen in reverse, the reverse indicator light
should come on. If the indicator light does not
come on, have a Yamaha dealer check the elec-
trical circuit.
 Due to the synchronizing mechanism in the en-
gine, the indicator light may not come on until
the ATV starts moving. 4. Check behind for people or obstacles, and
then release the brake pedal.
5. Open the throttle lever gradually and continue to watch to the rear while backing.EBU36861Engine break-inThere is never a more important period in the life
of your engine than the first 240 km (150 mi) or 20
hours of operation. For this reason, you should fol-
low the engine break-in instructions carefully.
Since the engine is brand new, do not put an ex-
cessive load on it for the first 240 km (150 mi) or
20 hours. During this period the various parts in
the engine wear and polish themselves to the cor-
rect operating clearances. Avoid prolonged full-
throttle operation or any condition that might re-
sult in engine overheating. 0–120 km (0–75 mi) or 0–10 hours
Avoid prolonged operation above 1/2 throttle.
Vary the speed of the ATV regularly. Do not oper-
ate it at one set throttle position.
120–240 km (75–150 mi) or 10–20 hours
Avoid prolonged operation above 3/4 throttle. Rev
the engine freely, but do not use full throttle at any
time.
240 km (150 mi) or 20 hours and beyond
The ATV can now be operated normally.
NOTICEECB00221If any engine trouble should occur during the
engine break-in period, immediately have a
Yamaha dealer check the ATV. EBU27322ParkingWhen parking the ATV, stop the engine, and shift
the drive select lever into the park position.
UBB562E0.book Page 4 Thursday, March 14, 2019 9:59 AM

8-17
8
5. Install the cover.
For handlebar-mounted light cover
equipped models: Install the handlebar-
mounted light cover.
 For handlebar-mounted light cover non-
equipped models: Install the handlebar
cover.
6. Install the panels.
EBU23215Checking the spark plugThe spark plug is an important engine component,
which is easy to check. Since heat and deposits
will cause any spark plug to slowly erode, the
spark plug should be removed and checked in ac-
cordance with the periodic maintenance and lubri-
cation chart. In addition, the condition of the spark
plug can reveal the condition of the engine.
To remove the spark plug 1. Remove the spark plug cap. 2. Remove the spark plug as shown, with the
spark plug wrench included in the tool kit.
1. Spark plug cap
1. Spark plug wrench
11
UBB562E0.book Page 17 Thursday, March 14, 2019 9:59 AM

8-18
8To check the spark plug
1. Check that the porcelain insulator around the center electrode of the spark plug is a medi-
um-to-light tan (the ideal color when the ATV
is ridden normally).
TIPIf the spark plug shows a distinctly different color,
the engine could be operating improperly. Do not
attempt to diagnose such problems yourself. In-
stead, have a Yamaha dealer check the ATV. 2. Check the spark plug for electrode erosionand excessive carbon or other deposits, and
replace it if necessary.
3. Measure the spark plug gap with a wire thick- ness gauge and, if necessary, adjust the gap
to specification. To install the spark plug
1. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any
grime from the spark plug threads.
2. Install the spark plug with the spark plug wrench, and then tighten it to the specified
torque.
Specified spark plug:
NGK/DR7EA
1. Spark plug gapSpark plug gap:0.6–0.7 mm (0.024–0.028 in)
UBB562E0.book Page 18 Thursday, March 14, 2019 9:59 AM

8-37
8
3. Tap the tailpipe lightly, and then use a wire
brush to remove any carbon deposits from
the spark arrester portion of the tailpipe and
inside of the tailpipe housing.
4. Check the gasket for damage. Replace if nec- essary.
5. Install the gasket onto the tailpipe, then insert the tailpipe into the muffler and align the bolt
holes.
6. Install the bolts and tighten to the specified torque.
EBU23921V-belt cooling duct check hoseIf dust or water collects in the V-belt cooling duct
check hose, remove the hose and clean it.
EBU23932V-belt case drain plugAfter riding in water deep enough to allow it to en-
ter the V-belt case, remove the V-belt case drain
plug to drain the water from the case.TIPIf water drains from the V-belt case after removing
the plug, have a Yamaha dealer check the ATV as
the water may affect other engine parts.
Tightening torque:Tailpipe bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)
1. V-belt cooling duct check hose (left front side of ATV)
1
UBB562E0.book Page 37 Thursday, March 14, 2019 9:59 AM

8-58
82. Remove the seat. (See page 4-18.)
3. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec-
ified rating, and never use a substitute ob-
ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02173]
4. Turn on the main switch, start the engine, andthen turn on the circuit in question.
5. If the fuse immediately blows again, have a Yamaha dealer check the vehicle.
Specified fuses:
Main fuse:40.0 A
Headlight fuse: 15.0 A
Ignition fuse: 10.0 A
Four-wheel-drive motor fuse: 10.0 A (B5R1/B5R2/B5R3)
3.0 A (BJ5H/BB5R/BJ5D/BJ5E/BB5M)
Signaling system fuse: 10.0 A
Radiator fan motor fuse: 20.0 A
Auxiliary DC jack fuse: 10.0 A
Fuel injection system fuse: 10.0 A
EPS fuse: 40.0 A (YFM450FWBD, YFM45KPAL)
UBB562E0.book Page 58 Thursday, March 14, 2019 9:59 AM

12-1
12
INDEX
AAccessories and loading ................................................ 6-5
Accessories, DC jack ................................................... 4-24
Air filter, cleaning ......................................................... 8-33
Axle boots .................................................................... 8-47BBattery ......................................................................... 8-53
Brake fluid, changing ................................................... 8-42
Brake fluid level, checking ........................................... 8-40
Brake lever free play, checking the front ..................... 8-42
Brake lever, front ......................................................... 4-14
Brake levers, checking and lubricating ........................ 8-49
Brake light switches ..................................................... 8-48
Brake pads and friction plates, checking .................... 8-40
Brake pedal and rear brake lever ................................. 4-14
Brake pedal, checking and lubricating ........................ 8-50
Brakes .......................................................................... 8-39
Brakes, front and rear .................................................... 5-3
Brake/tail light bulb, replacing ..................................... 8-63CCables, checking and lubricating ................................ 8-49
Carrier, front ................................................................. 4-20
Carrier, rear .................................................................. 4-20
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................5-3, 8-29
Coolant temperature warning light ................................ 4-2DDifferential gear lock, indicator (equipped models) ....... 4-4Differential gear oil ......................................................... 5-3
Differential gear oil, changing ...................................... 8-27
Display unit .................................................................... 4-4
Drive select lever ......................................................... 4-15
Drive select lever and driving in reverse ........................ 6-2
Drive shaft universal joint, lubricating .......................... 8-51
EEmissions Certification label (for
Europe) .................... 11-2
Engine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-19
Engine stop switch ........................................................ 4-9
Engine trouble warning light .......................................... 4-3
EPS warning light (equipped models) ............................ 4-3FFinal gear oil ......................................................... 5-3, 8-24
Four-wheel drive indicator light ..................................... 4-4
Four-wheel drive switch (On-Command 4WD) ............ 4-11
Fuel ....................................................................... 4-17, 5-3
Fuel tank cap ............................................................... 4-16
Fuses, replacing .......................................................... 8-57HHandlebar switches ....................................................... 4-7
Headlight beam, adjusting ........................................... 8-62
Headlight bulb, replacing ............................................. 8-59
Horn switch .................................................................... 4-9IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-1
UBB562E0.book Page 1 Thursday, March 14, 2019 9:59 AM

12-2
12
Instruments, lights and switches ................................... 5-7LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-9MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................8-5
Maintenance chart, emission control system ................ 8-3
Model label ................................................................... 11-1NNeutral indicator light .....................................................4-2OOn-Command drive switch “4WD/LOCK” (differential gear lock models) ...................................................... 4-11
Override switch (differential gear lock models) ............ 4-10
Owner’s Manual and tool kit .......................................... 8-2PPanels, removing and installing ................................... 8-10
Park indicator light ......................................................... 4-2
Parking ........................................................................... 6-4
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RRear brake, adjusting the lever and pedal ................... 8-42
Rear knuckle pivots, lubricating ................................... 8-52
Reverse indicator light ................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-18 Shock absorber assemblies, adjusting the front and
rear ............................................................................. 4-20
Spark arrester, cleaning ............................................... 8-36
Spark plug, checking ................................................... 8-17
Specifications .............................................................. 10-1
Speed limiter ................................................................ 4-13
Stabilizer bushes, checking ......................................... 8-51
Starting the engine ......................................................... 6-1
Start switch .................................................................... 4-9
Steering shaft, lubricating ............................................ 8-52
Storage .......................................................................... 9-2
Storage compartment .................................................. 4-19
TThrottle lever ........................................................ 4-13, 5-4
Throttle lever free play, adjusting ................................. 8-38
Tires ............................................................................... 5-4
Trailer hitch (equipped models) ................................... 4-23
Troubleshooting ........................................................... 8-65
Troubleshooting charts ................................................ 8-66VValve clearance ............................................................ 8-39
V-belt case drain plug .................................................. 8-37
V-belt cooling duct check hose ................................... 8-37
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-50
Wheel, installing ........................................................... 8-64
Wheel, removing .......................................................... 8-63
Winch (for Europe) ....................................................... 4-22
Winch pre-wiring (for Oceania) .................................... 4-25
Winch switch ................................................................ 4-10
UBB562E0.book Page 2 Thursday, March 14, 2019 9:59 AM