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9To check the spark plug
1. Check that the porcelain insulator around the center electrode of the spark plug is a medi-
um-to-light tan (the ideal color when the vehi-
cle is ridden normally).
TIPIf the spark plug shows a distinctly different color,
the engine could be operating improperly. Do not
attempt to diagnose such problems yourself. In-
stead, have a Yamaha dealer check the vehicle. 2. Check the spark plug for electrode erosionand excessive carbon or other deposits, and
replace it if necessary.
3. Measure the spark plug gap with a wire thick- ness gauge and, if necessary, adjust the gap
to specification. To install the spark plug
1. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any
grime from the spark plug threads.
2. Install the spark plug with the spark plug wrench, and then tighten it to the specified
torque.
Specified spark plug:
NGK/CPR7EA-9
1. Spark plug gapSpark plug gap:0.8–0.9 mm (0.031–0.035 in)
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9-41
93. Tap the tailpipe lightly, and then use a wire
brush to remove any carbon deposits from
the spark arrester portion of the tailpipe and
inside of the tailpipe housing.
4. Check the gasket for damage. Replace if nec- essary.
5. Install the gasket onto the tailpipe, then insert the tailpipe into the muffler and align the bolt
holes.
6. Install the bolts and tighten to the specified torque.
EBU23932V-belt case drain plugAfter riding in water deep enough to allow it to en-
ter the V-belt case, remove the V-belt case drain
plug to drain the water from the case.TIPIf water drains from the V-belt case after removing
the plug, have a Yamaha dealer check the ATV as
the water may affect other engine parts. Tightening torque:Tailpipe bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)
1. V-belt case drain plug
1
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9-47
9
EBU29077Adjusting the brake pedal free playPeriodically check the brake pedal free play and
adjust if necessary.TIPAlways perform this maintenance completely in
the following order whenever adjusting the rear
brake.
Before adjusting the brake pedal free play,
check the rear brake pads for wear.
1. Remove panel G. (See page 9-10.)
2. Loosen the locknut.
3. Turn the brake pedal free play adjusting nut in
direction (a) to increase the free play, and in
direction (b) to decrease it.
4. Tighten the locknut.
5. After adjusting, there should be slight play at the brake pedal cable joint as shown. If there
is no play, repeat steps 2 to 4.
1. Brake pedal free playBrake pedal free play:1.0–6.0 mm (0.04–0.24 in)
1
1. Brake pedal free play adjusting nut
2. Locknut
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9-48
9
6. Install the panel.
If the correct free play cannot be obtained, have a
Yamaha dealer adjust it.
TIPWhen adjusting the brake pedal free play:
Be sure not to step on the brake pedal.
Make sure the rear brake lever and brake pedal
do not move.
EBU24231Axle bootsThe axle boots must be checked for damage at
the intervals specified in the periodic maintenance
and lubrication chart. Check the axle boots for
tears or damage. If any damage is found, have
them replaced by a Yamaha dealer.
1. Brake pedal cable joint
2. Slight play (0.1–0.5 mm [0.004–0.02 in])
1
2
1. Front axle boot (each side)
1
1
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9-57
9If an electrical problem is suspected, check the
fuse and replace it if necessary as follows.
NOTICEECB00641To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse. 1. Turn off all electrical systems. (See page 5-1.) 2. Remove panel A. (See page 9-10.)
3. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec-
ified rating, and never use a substitute ob-
ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02173]
1. Headlight fuse
2. Signaling system fuse
3. Radiator fan motor fuse
4. Ignition fuse
5. Four-wheel-drive motor fuse
6. Auxiliary DC jack fuse
7. Spare fuse
123456
7
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9-58
9
4. Turn on the main switch and start the engine.
5. If the fuse immediately blows again, have a Yamaha dealer check the vehicle.
6. Install the panel.
EBU34713Replacing a headlight bulbLeft and right headlights
This model is equipped with LED-type headlights.
If a headlight does not come on, have a Yamaha
dealer check the vehicle and replace the headlight
if necessary.TIP When the headlights are set to low beam, only
the top half of each lamp will illuminate.
When the headlights are set to high beam, both
halves of each lamp will illuminate. Handlebar-mounted light
If the handlebar-mounted light bulb burns out, re-
place it with the specified bulb as follows.
1. Remove the handlebar-mounted light cover by removing the quick fasteners.
Specified fuses:
Main fuse:40.0 A
Headlight fuse: 10.0 A
Ignition fuse: 10.0 A
Four-wheel-drive motor fuse: 10.0 A
Signaling system fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Radiator fan motor fuse: 20.0 A
Fuel injection system fuse: 15.0 A
EPS fuse: 40.0 A
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9-59
92. Remove the bulb cover by pulling it off. 3. Remove the socket by pushing it in and turn-
ing it counterclockwise.
4. Remove the burnt-out bulb.
5. Place a new bulb into position. NOTICE: Do
not touch the glass part of the bulb. Oil
from your fingers or other contamination
will adversely affect the transparency of
the glass, luminosity of the bulb, and bulb
life. Thoroughly clean off any dirt and fin-
gerprints using a cloth moistened with al-
cohol or thinner.
[ECB00653]
1. Handlebar-mounted light cover
2. Quick fastener
1. Bulb cover
1
2
2
1
1. Socket
1
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9-60
9
6. Install the socket by pushing it in and turning
it clockwise.
7. Install the bulb cover. NOTICE: Make sure
the bulb cover is securely fitted over the
socket and seated properly.
[ECB03320]
8. Install the handlebar-mounted light cover as shown, and then install the quick fasteners. 9. Adjust the handlebar-mounted light beam if
necessary.
EBU25553Adjusting a headlight beamNOTICEECB00691It is advisable to have a Yamaha dealer make
this adjustment. To raise a headlight beam, turn the headlight
beam adjusting screw in direction (a).
To lower a headlight beam, turn the adjusting
screw in direction (b).
1. Do not touch the glass part of the bulb.
1
1. Handlebar-mounted light cover
1
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