Page 302 of 351

300Vehicle careRaise the vehicle by pressing the
wheel wrench until the wheel is
clear of the ground.
4. Unscrew wheel bolts / nuts completely and wipe clean with a
cloth.
Put wheel bolts / nuts somewhere
where the threads will not be
soiled.
5. Change the wheel.
6. Screw in the wheel bolts / nuts. Separately supplied bolts must beused for the temporary spare
wheel. These are allowed only for the temporary spare wheel. Refer
to an label on the temporary spare
wheel.
7. Lower vehicle.
8. Install the wheel wrench (depending on vehicle, attach
wheel wrench to adapters)
ensuring that it is securely located and tighten each wheel bolt / nut
in a crosswise sequence.
Tightening torque is: 172 Nm
(Front-wheel drive), 235 Nm(Rear-wheel drive with twin rear
wheels), 264 Nm (Rear-wheel
drive with single rear wheels).
9. Refit wheel cover. Rear-wheel drive, with twin rear
wheels: Install the tyre valve
extender to the inner rear wheel
before refitting the wheel cover.
Notice
If applicable, fit anti-theft bolts
nearest the tyre valve (otherwise it
may not be possible to refit the wheel
cover).
10. Stow the replaced wheel 3 300
and the vehicle tools 3 289.
11. Have the new wheel balanced on the vehicle. Check the tyre
pressure of the installed tyre
3 315 and also the wheel bolt /
nut torque as soon as possible.
Have the defective tyre renewed or
repaired.
Spare wheel
The spare wheel can be classified as
a temporary spare wheel depending
on the size compared to the othermounted wheels and country
regulations. In this case a permissible maximum speed applies, even
though no label at the spare wheel
indicates this.Caution
The use of a spare wheel that is smaller than the other wheels or in
combination with winter tyres
could affect driveability. Have the
defective tyre replaced as soon as
possible.
The spare wheel is held under the
vehicle frame using a winch and
secured by tightening a cable using
the wheel wrench and adapters
(depending on vehicle).
It may be necessary to jack the
vehicle up to gain access to the spare
wheel on a fully loaded vehicle with a flat rear tyre.
Page 303 of 351

Vehicle care301
To release the spare wheel, loosen
cable by connecting the wheel
wrench and adapters (depending on
vehicle) to the slot position illustrated
and lower the wheel fully by turning
wrench clockwise.
Caution
Only use the wheel wrench and
adapters (depending on vehicle)
to lower the spare wheel.
The use of pneumatic tools is
prohibited. This may result in
damage to the winch cable and
equipment.
Place wheel upright, unclip retainer
from wheel rim and release the wheel
from the cable and connected
retainer by routing these components through the centre of the wheel.
Twin rear wheel vehicles have an
additional mounting plate attached to
the spare wheel. Before using the
wheel, undo the nut and remove the
mounting plate.When reinstalling a spare wheel, first
attach the mounting plate (twin rear
wheel vehicles) and secure with the
nut.
Place wheel upright, then route the
cable and connected retainer from
the front of the wheel (side with tyre
valve) and through the centre of the
wheel. Attach the retainer and clip it
into place, ensuring it is correctly
positioned and that the front of the
wheel (side with tyre valve) will be
facing upwards when reinstalled.
Page 304 of 351

302Vehicle care
Place wheel below the vehicle frame,
directly beneath the winch
mechanism.
Then tighten cable using the wheel
wrench and adapters by connecting
to the slot position illustrated above
and turning wrench anticlockwise
until the wheel is secured in the fully
raised position.
Notice
Do not place a wheel with aluminium rim under the vehicle frame.9 Warning
Ensure the front of the wheel (side
with tyre valve) is facing upwards
when the spare wheel is
reinstalled below the vehicle
frame.
Temporary spare wheel
Caution
The use of a spare wheel that is smaller than the other wheels or in combination with winter tyres
could affect driveability. Have the defective tyre replaced as soon as
possible.
Only mount one temporary spare
wheel. Do not drive faster than
50 mph. Take curves slowly. Do not
use for a long period of time.
Separately supplied bolts must be
used for the temporary spare wheel. These are allowed only for the
temporary spare wheel. Refer to an label on the temporary spare wheel.
Tyre chains 3 294.
Summer and winter tyres
If you use winter tyres, the spare
wheel may still be fitted with a
summer tyre.
If you use the spare wheel when it is
fitted with a summer tyre the vehicle's driveability may be affected,
especially on slippery road surfaces.
Directional tyres Fit directional tyres such that they rollin the direction of travel. The rolling
direction is indicated by a symbol
(e.g. an arrow) on the sidewall.
Page 327 of 351

Body conversions325Body conversionsTipper and dropside...................325
Loading information .................325
Tailboard ................................. 326
Sideboards .............................. 327
Lashing eyes ........................... 328
Tipper operation ......................328
Safety prop .............................. 330
Hydraulic oil level ....................331
Toolbox .................................... 332
Exterior lighting ........................332
Cleaning .................................. 332
Vehicle checks ........................ 332
Technical data ......................... 333
Declaration of conformity .........333
Box body .................................... 334
Keys ........................................ 334
Doors ....................................... 334
Roller shutter ........................... 335
Step ......................................... 335
Ladder ..................................... 336
Overcab storage ......................336
Load rails ................................. 336
Interior lighting ......................... 337Crew van.................................... 337
Child restraint systems ............337
Storage .................................... 337Tipper and dropside
Loading information The tipper and dropside are not
designed for carrying people or
unsuitable / unsafe materials.
● Load the vehicle evenly, distributing the load across the
body.
● Ensure the vehicle tailboard and sideboards are securely closed
before loading.
● Secure any solid loads with additional lashing equipment.
Page 329 of 351
Body conversions327SwingingThe tailboard lower hinges can be
released to allow the tailboard to
swing from its upper hinges during
tipping operations.9 Warning
To prevent the tailboard becoming
detached from the vehicle, ensure that the upper hinges are engaged
with the release levers in the
locked position.
Release the lower hinges using the
remote lever located at the rear of the body. The tailboard is disengaged
and will swing from its upper hinges.
To lock, engage the lower tailboard
hinges and push the remote lever to
the lock position. Check the tailboard
is secure.
Sideboards9 Warning
The sideboards are heavy.
Take care when lowering the
sideboards, do not allow them to
drop down unassisted.
To open, pull up the release levers to disengage the locks. Lower the
sideboard fully.
To close, raise the sideboard and
push firmly into position. Push down
the release levers ensuring locks
engage fully.
Page 330 of 351

328Body conversionsLashing eyes
Secure heavy objects with lashing
straps attached to the lashing eyes.
Caution
The maximum force applied to the
lashing eyes should not exceed
4000 N or 8000 N at 30°.
Refer to the safety warning labels
located on the tipper or dropside
body.
Additional cargo strap retainers are
located under the tipper body floor.
Tipper operation
9 Warning
Before operating the tipper, apply
the parking brake and select
neutral gear position.
The operator must remain at the
control to ensure tipping and
lowering are performed correctly.
Keep other people away when
tipping function is in use.
Ensure the vehicle is on solid
ground and that the tipper body
can be raised to the maximum
height without touching overhead
obstructions.
The tipper body has two locking pins
which must be always attached while
operating. The locking pins are used
to obtain any one of the three tipping
positions.
Caution
The tipper must not be operated
with locking pins incorrectly
installed.
Pins installed diagonally opposite or in both front pivot positions will
result in damage if tipping is
attempted.
Page 331 of 351
Body conversions329Tipping to the side
Push lever to access the front pivot.
Insert locking pins into the front and
rear pivots on the same side. Ensure the handle and locator on both locking
pins are facing up.
Rotate both locking pins away from
the upright position and secure each
locking chain. Lower the sideboard
fully.
Tipping to the rear9 Warning
To prevent the tailboard becoming
detached from the vehicle, ensure that the upper hinges are engaged
and push the release levers
downwards to engage the locks
fully.
Insert locking pins into the left and
right rear pivots. Ensure the handle
and locator on both locking pins are
facing up. Rotate both locking pins
away from the upright position and
secure each locking chain.
Page 334 of 351

332Body conversionsToolbox
Unlock using the key provided and
turn latches to open.
Close the door and turn both latches,
then lock with the key.
Caution
Ensure the toolbox door is
properly secure before setting off.
Exterior lighting
Additional exterior lights illuminate in
combination with the side lights.
Have bulbs replaced by a workshop.
Cleaning Dirt or mud which remains dry on thebody may become abrasive and can
damage paint, seals, locks and
hinges.
Clean the following parts if they
become contaminated with dirt:
● Sideboard and tailboard locking latches and hinges.
● Tipper body pivot pins and locating holes.Caution
Do not spray high-pressure water
directly at the hydraulic seals,
pump, reservoir, hydraulic ram ball
joints, or guide clamps.
After cleaning, check, and if
necessary lubricate the components
listed in the owner's checks.
9 Warning
Do not venture under the tipper
body when raised.
Vehicle checks
Check regularly the following items: ● Visually check the subframe mountings, the safety cables andthe hydraulic system. If any of the