359K,76G,844-74EFOREWORDThis manual is an essential part of yourvehicle and should be kept with the vehicle
at all times. Please read this manualcarefully and review it from time to time. Itcontains important information on
maintenance. It is especially important thatthis manual remain with the vehicle at thetime of resale. The next owner will need thisinformation also.
You are invited to avail the three freeinspection services as described in this
manual. Three free inspection coupons areattached to this manual. Please show thismanual to your dealer when you take your
vehicle for any Service.
To prolong the life of your vehicle andreduce mainte nance costs, the periodic
maintenance must be carried out according to the "PERIODIC MAINTENANCESCHEDULE" described in "INSPECTION
AND MAINTENANCE" section of thismanual. Periodic maintenance is essentialfor preventing trouble and accidents toensure your satisfaction and safety.
Daily Inspection and Care as per "DAILYINSPECTION CHECKLIST" described in the
"INSPECTION AND MAINTENANCE"section of this Manual is essential forprolonging the operating life of the vehicleand for safe driving.
All information in this manual is
based on the latest product
information available at the time of
publication. Due to improvements or
other changes, there may be
discrepancies between information
in this manual and your vehicle.
MARUTI SUZUKI reserves the right
to make changes at any time
without notice.
This vehicle may not comply with
standards or regulations of other
countries. Before attempting to
register this vehicle in any other
country, check all applicable
regulations and make any
necessary modifications.
IMPORTANTWARNING/CAUTION/NOTEPlease read this manual and follow its
instructions carefully. To emphasise specialinformation, the words WARNING,CAUTION, and NOTE have specialmeanings. Information following these signal
words should be carefully reviewed.The personal safety of the driver,
passengers, or bystanders may be
involved. Disregarding this information
could result in their injury or death.
These instructions point out special
service procedures or precautions
that must be followed to avoid
damaging the vehicle.
CAUTION
MARUTI SUZUKI INDIA LIMITED believes in conservation and protection of Earth's
natural resources.
To that end, we encourage every vehicleowner to recycle, trade in, or properlydispose of, as appropriate, used motor oil,coolant, and other fluids; batteries; andtyres.MARUTI SUZUKI INDIA LIMITED
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NOTE :
This provides special information to makemaintenance easier or important instructionsclearer.
759K,76G,844-74E
2
WARRANTY POLICYMaruti Suzuki India Limited (hereinafter called “Maruti Suzuki”)\
,
warrants that each new Maruti Suzuki vehicle distributed in India
by Maruti Suzuki and sold by an authorised Maruti Suzuki dealer
will be free, under normal use and service, from any defects in
material and workmanship at the time of manufacture SUBJECT
TO THE FOLLOWING TERMS AND CONDITIONS:
(1) Qualification:To qualify for this warranty:
(a) The Maruti Suzuki vehicle must be delivered by Maruti Suzuki authorised dealer and set-up, serviced by Maruti
Suzuki authorised dealer/service station.
(b) The warranty registration card in respect of each vehicle must be completed by the dealer at the time of delivery
of the vehicle and dealer should retain the same.
(2) Term: The term of the warranty shall be twenty four (24) monthsor 40,000 kilometers (whichever occurs first) from the date
of delivery to the first owner.
(3) Maruti Suzuki Warranty Obligation: If any defect(s) should be found in a Maruti Suzuki vehiclewithin the term stipulated above, Maruti Suzuki only obligation
is to repair or replace at its sole discretion any part shown
to be defective, with a new part or the equivalent at no cost
to the owner for parts or labour, when Maruti Suzuki
acknowledges that such a defect is attributable to faulty material
or workmanship at the time of manufacture. The owner is
responsible for any repair or replacements which are not covered by this warranty.
(4) Limitation:
This warranty shall not apply to:
(a) normal maintenance service required other than the three free services, including without limitation, oil and fluid
changes, headlight aiming, fastener retightening, wheel
balancing, wheel alignment and tyre rotation, cleaning of
injectors, adjustments of carburettor, ignition timing, clutch
and valve clearance.
(b) the replacement of normal wear parts including without limitation, bulbs, battery, tyres and tubes, spark plugs, belts,
hoses, filters, wiper blades, brushes, contact points, fuses,
clutch disc, brake shoes, brake pads, cable and all rubber
parts (except oil seal and glass run).
(c) any vehicle which has been used for competition or racing.
(d) any repairs or replacement required as a result of accidents or collision.
(e) any defects caused by misuse, negligence, abnormal use or insufficient care.
(f) any vehicle which has been modified or altered, including without limitation, the installation of performance
accessories.
(g) any vehicle on which parts or accessories not approved by Maruti Suzuki have been used.
(h) any vehicle which has not been operated in accordance
with the operating instructions in the Maruti Suzuki Owner’s
Manual.
(i) any vehicle which has not received, during the warranty term, the service inspections prescribed in the Maruti
Suzuki Owner’s Manual.
(j) any vehicle which has been assembled, disassembled,
WARRANTY POLICY
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959K,76G,844-74E
Maruti Suzuki offers the Emission Warranty on all Maruti Suzuki vehicles\
(apart from the Regular warranty and will run parallelto the regular product warranty) only in four metropolitan cities (New Delhi, Kolkata, Mumbai and Chennai) with effect from
July 1st, 2001.
Terms:
The Emission Warranty will be applicable for 80,000 kms or 3 years (Which ever comes earlier) from the date of delivery to
the first owner. The remaining warranty terms will be valid in case of a\
ny change in ownership provided the production of all
valid document.
Conditions:1. Under Emission Warranty, Warranty claims will be admitted for a prima fa\
cie examination, in case vehicle fails to meet to the Emission Standard as specified in sub rule (2) of rule no. 115 of Cent\
ral Motor Vehicles Rules (CMVR), 1989.
2. The warranty claims will only be accepted after examination carried out \
by Maruti Suzuki or it's dealer which leads to firm c onclusions
that the
a) Original settings have not been tempered in any case.
b) Part (as given in Annexure-A) has a manufacturing defect.
c) Vehicle is unable to meet the Emission Standards (as given in 1.), ins\
pite of the vehicle having been maintained and used in accordance with the instructions as specified in Owner's Manual and S\
ervice Booklet and the used fuel and different oils
(Engine oil, Transmission oil, Brake oil etc.) are also as per specifi\
cation.
3. The method of examination for deciding the warranty of the parts will be\
at the sole discretion of Maruti Suzuki and it's dea ler
and results of the examination will be final and binding. If after exami\
nation, the warrantable condition is not established, M aruti
Suzuki and it's dealer has the right to charge all, or part of the cost \
of such examination.
4. Under Emission Warranty, the parts (as given in Annexure-A) will be ch\
anged free of cost, but the consumables will be charged as per actual.
5. If the part covered under Emission Warranty or the associated parts, are\
not independently replaceable, on account of these b eing
integral parts a complete assembly, Maruti Suzuki and it's dealer will h\
ave the sole discretion to replace entire assembly or b y
using some of the parts of the system through suitable repair or modific\
ations.
EMISSION WARRANTY
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59K,76G,844-74E
6. Any consequential repairs or replacement of parts which may be found nec\
essary to establish compliance of Emission Warranty,will not be considered under warranty, unless the same is under product \
warranty. The consumable will be charged as per actual
under such repair or replacement.
7. Maruti Suzuki will not be responsible for the cost of transportation of \
the vehicle to the nearest Maruti Suzuki dealer works hop
or any loss due to non-availability of the vehicle during the period of \
lodging of a warranty claim and examination and/or repa ir
by Maruti Suzuki dealer.
8. Maruti Suzuki will not be responsible for any penalty that may be charge\
d by statutory authorities on account of failure to c omply
with the EMISSION STANDARDS.
9. Emission Warranty will not be affected on the change of owner, provided \
all the documents are available.
10. All maintenance actions (as specified in the Owner's Manual and Service\
Booklet) need to be followed and recorded in the man ual
for emission warranty.
11. The customer needs to produce the PUC (Pollution Under Control) certif\
icate valid for the period preceding the test during w hich
the failure is discovered. The receipts (for the maintenance of the veh\
icle as per specification in Owner's Manual and Service
Booklet from the date of original purchase of the vehicle) will also be\
required.Condition Under which the Emission Warranty is not APPLICABLE
1. In the absence of valid PUC certificate.
2. Vehicle not serviced from Maruti Suzuki authorised workshop as per the s\
chedule specified in the Owner's Manual.
3. Vehicle subjected to abnormal use (accident, motor race, rallies or for\
the purpose of establishing the records etc.)
4. Use of non MGP (Maruti Genuine Part).
5. Vehicle tempered in an unauthorised manner.
6. Tampering with odometer so that the actual kilometer reading can not be \
read.
7. Use of adulterated fuel and/or unspecified oils (Engine oil, Transmissi\
on oil and Brake oil etc.)EMISSION WARRANTY
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8576G-74E
INSPECTION AND MAINTENANCE
9-2
A....Adjust. I....Inspect and correct or replace if necessary.
T....Tighten to specified torque. C....Clean.
R....Replace or change. O....Rotate
L....Lubricate.
Note:
This table includes services as scheduled up to 80,000 km mileage. Beyon\
d 80,000 km, carry out the same services at the sameintervals respectively.Interval: This interval should be judged
FREE INSPECTIONS
PERIODIC MAINTENANCE SERVICE AT COST
by odometer reading or months, km (x 1,000) 1 5 10 20 30 40 50 60 70 80
whichever comes first. months 1 6 12 24 36 48 60 72 84 96
ENGINE
1. Water pump drive belt (tension, wear) A I I I I I I R A I
2. Engine coolant (level, leakage) I I I R I R I R I R
3. Engine oil (API GRADE SF, SG, SH) & Oil filter R I R R R R R R R R
4. Cooling system hoses and connections (leakage, damage) I I I I I I I I I I
5. Engine bolts (All cylinder head and manifold fixings) – – T – T – T – T –
6. Engine mounting (loose, damage) – – T – T – T – T –
7. Valve clearance – A – A – A – A – A
8. Camshaft timing belt (damage, wear) – – – I – I – I – I
Replace every 1,00,000 km
9. Exhaust system (noise, leakage or otherwise defective) – I – I – I – I – I
10. Positive crankcase ventilation System (Hoses, connections and valve) – I – I – I – I – I
IGNITION
1. Ignition wiring, (damage, deterioration) – – – I – I – I – I
2. Spark plugs (clean and adjust the gap) – – I R I R I R I R
3. Distributor cap and rotor (wear and deterioration)* – – – I – I – I – I
*For LX only
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9776G-74E
INSPECTION AND MAINTENANCE
9-14
GEAR OILOil filler and level plug 1
Tightening torque: 21 Nm (2.1 kg-m, 15.5
lb-ft)
Specified Manual Transmission oil
When adding gear oil, use the appropriate
viscosity and grade as shown in the chart
below. We highly recommend you use API
GL-4 SAE 75W-90 (1) gear oil.
Type of oil Gear oil, API GL-4
Gear oil level check
To check the gear oil level, use the
following procedure:
1) Park the vehicle on a level surface with the parking brake applied. Then, stop the
engine.
2) Clean casing around oil filler plug to remove risk of any loose dirt or debris
entering oil filler plug hole. Remove the
oil filler plug 1.
3) Feel the inside of the hole with your finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the filler plug hole 1 until the
oil level reaches the bottom of the filler
hole, then reinstall the plug. After driving the vehicle, the
transmission oil temperature may be
high enough to burn you. Wait until
the oil filler plug is cool enough to
touch with your bare hands before
inspecting transmission oil.
When tightening the plug, apply
sealing compound to the plug threads
to prevent oil leakage.
Gear oil change
Since special procedures, materials and
tools are required, it is recommended that
you trust this job to your authorized
MARUTI SUZUKI dealer.
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76G-09-009 76G-09-010