
408SERVICING AND MAINTENANCE
exhaust after-treatment system work together
to achieve the EPA Heavy Duty Diesel Engine
Emissions Standards. These systems are seam -
lessly integrated into your vehicle and managed
by the Cummins Powertrain Control Module
(PCM). The PCM manages engine combustion
to allow the exhaust system’s catalyst to trap
and burn Particulate Matter (PM) pollutants,
with no input or interaction on your part.
If the engine is allowed to idle or the truck is
driven on low engine speed drive cycles for
more than two hours, the system will automati -
cally enter an emissions operating mode that
will increase the engine idle speed to 900 RPM
(1050 RPM for Chassis Cab). While in this
mode, which is designed to help maintain the
Diesel Particulate Filter, the engine idle speed
will return to normal when the brake pedal is
applied. A small change in engine tone or a
slight change in engine performance while
accelerating may also be noticeable at speeds
below 20 mph (32 kmh). This operating mode
may last for up to an hour of idle time, or around
20 minutes of driving time.
Additionally, your vehicle has the ability to alert
you to additional maintenance required on your
truck or engine. Refer to “Instrument Cluster Display” in
“Getting To Know Your Instrument Panel” for
further information.
Diesel Exhaust Fluid
Diesel Exhaust Fluid (DEF) sometimes known
simply by the name of its active component,
UREA—is a key component of selective catalytic
reduction (SCR) systems, which help diesel
vehicles meet stringent emission regulations.
DEF is a liquid reducing agent that reacts with
engine exhaust in the presence of a catalyst to
convert smog-forming nitrogen oxides (NOx)
into harmless nitrogen and water vapor.
Refer to “Fluids And Lubricants” in “Technical
Specification” for further information.
You can receive assistance in locating DEF in
the United States by calling 866-RAM-INFO (866-726-4636). In Canada call
1–800–465–2001 (English) or
1–800–387–9983 (French)
You can receive assistance in locating DEF by
contacting an authorized dealer.
Body Lubrication
Locks and all body pivot points, including such
items as seat tracks, door hinge pivot points
and rollers, liftgate, tailgate, decklid, sliding
doors and hood hinges, should be lubricated
periodically with a lithium based grease, such
as Mopar Spray White Lube to ensure quiet,
easy operation and to protect against rust and
wear. Prior to the application of any lubricant,
the parts concerned should be wiped clean to
remove dust and grit; after lubricating, excess
oil and grease should be removed. Particular
attention should also be given to hood latching
components to ensure proper function. When
performing other underhood services, the hood
latch, release mechanism and safety catch
should be cleaned and lubricated.
The external lock cylinders should be lubricated
twice a year, preferably in the Autumn and
Spring. Apply a small amount of a high quality
lubricant, such as Mopar Lock Cylinder Lubri
-
cant directly into the lock cylinder.
WARNING!
A hot exhaust system can start a fire if you
park over materials that can burn. Such
materials might be grass or leaves coming
into contact with your exhaust system. Do not
park or operate your vehicle in areas where
your exhaust system can contact anything
that can burn.
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SERVICING AND MAINTENANCE411
(Continued)
(Continued)
exhaust system inspected each time the vehicle
is raised for lubrication or oil change. Replace
as required.
Under normal operating conditions, the cata-
lytic converter will not require maintenance.
However, it is important to keep the engine
properly tuned to ensure proper catalyst opera-
tion and prevent possible catalyst damage.
NOTE:
Intentional tampering with emissions control
systems can result in civil penalties being
assessed against you.
In unusual situations involving grossly malfunc -
tioning engine operation, a scorching odor may
suggest severe and abnormal catalyst over -
heating. If this occurs, stop the vehicle, turn off the engine and allow it to cool. Service,
including a tune-up to manufacturer's specifica-
tions, should be obtained immediately.
To minimize the possibility of catalytic converter
damage:
Do not interrupt the ignition when the transmis
-
sion is in gear and the vehicle is in motion.
Do not try to start the vehicle by pushing or
towing the vehicle.
Do not idle the engine with any ignition
components disconnected or removed, such
as when diagnostic testing, or for prolonged
periods during very rough idle or malfunc -
tioning operating conditions.
Cooling System
WARNING!
Exhaust gases can injure or kill. They contain
carbon monoxide (CO), which is colorless
and odorless. Breathing it can make you
unconscious and can eventually poison you.
To avoid breathing CO, refer to “Safety Tips”
in “Safety” for further information.
A hot exhaust system can start a fire if you
park over materials that can burn. Such
materials might be grass or leaves coming
into contact with your exhaust system. Do
not park or operate your vehicle in areas
where your exhaust system can contact
anything that can burn.
CAUTION!
The catalytic converter requires the use of
unleaded fuel only. Leaded gasoline will
destroy the effectiveness of the catalyst as
an emissions control device and may seri-
ously reduce engine performance and
cause serious damage to the engine.
Damage to the catalytic converter can
result if your vehicle is not kept in proper
operating condition. In the event of engine
malfunction, particularly involving engine
misfire or other apparent loss of perfor -
mance, have your vehicle serviced
promptly. Continued operation of your
vehicle with a severe malfunction could
cause the converter to overheat, resulting
in possible damage to the converter and
vehicle.
CAUTION! (Continued)
WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam from your
radiator. If you see or hear steam coming from
under the hood, do not open the hood until the
radiator has had time to cool. Never open a
cooling system pressure cap when the radiator
or coolant bottle is hot.
7
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412SERVICING AND MAINTENANCE
Engine Coolant Checks
Check the engine coolant (antifreeze) protec-
tion every 12 months (before the onset of
freezing weather, where applicable). If the
engine coolant (antifreeze) is dirty or rusty in
appearance, the system should be drained,
flushed and refilled with fresh coolant. Check
the front of the A/C condenser (if equipped) or
radiator for any accumulation of bugs, leaves,
etc. If dirty, clean by gently spraying water from
a garden hose vertically down the face of the
A/C condenser (if equipped) or the back of the
radiator core. Check the engine cooling system hoses for
brittle rubber, cracking, tears, cuts and tight
-
ness of the connection at the coolant recovery
bottle and radiator. Inspect the entire system
for leaks.
DO NOT REMOVE THE COOLANT PRESSURE CAP
WHEN THE COOLING SYSTEM IS HOT.
Cooling System — Drain, Flush And Refill
NOTE:
Some vehicles require special tools to add
coolant properly. Failure to fill these systems
properly could lead to severe internal engine
damage. If any coolant is needed to be added to
the system please contact an authorized
dealer.
If the engine coolant (antifreeze) is dirty or
contains visible sediment, have an authorized
dealer clean and flush with OAT coolant (anti -
freeze) (conforming to MS.90032).
Refer to the “Maintenance Plan” in this section
for the proper maintenance intervals.
Selection Of Coolant
Refer to “Fluids And Lubricants” in “Technical
Specifications” for further information. NOTE:
Mixing of engine coolant (antifreeze) other
than specified Organic Additive Technology
(OAT) engine coolant (antifreeze), may result
in engine damage and may decrease corro
-
sion protection. Organic Additive Technology
(OAT) engine coolant is different and should
not be mixed with Hybrid Organic Additive
Technology (HOAT) engine coolant (anti -
freeze) or any “globally compatible” coolant
(antifreeze). If a non-OAT engine coolant
(antifreeze) is introduced into the cooling
system in an emergency, the cooling system
will need to be drained, flushed, and refilled
with fresh OAT coolant (conforming to
MS.90032), by an authorized dealer as soon
as possible.
Do not use water alone or alcohol-based
engine coolant (antifreeze) products. Do not
use additional rust inhibitors or antirust prod -
ucts, as they may not be compatible with the
radiator engine coolant and may plug the
radiator.
Keep hands, tools, clothing, and jewelry
away from the radiator cooling fan when
the hood is raised. The fan starts automati -
cally and may start at any time, whether the
engine is running or not.
When working near the radiator cooling fan,
disconnect the fan motor lead or turn the
ignition to the OFF mode. The fan is
temperature controlled and can start at any
time the ignition is in the ON mode.
WARNING! (Continued)
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SERVICING AND MAINTENANCE415
(Continued)
Keep the front of the radiator clean. If your
vehicle is equipped with air conditioning,
keep the front of the condenser clean.
Do not change the thermostat for Summer or
Winter operation. If replacement is ever
necessary, install ONLY the correct type ther -
mostat. Other designs may result in unsatis -
factory engine coolant (antifreeze)
performance, poor gas mileage, and
increased emissions.
Charge Air Cooler — Inter-Cooler
The charge air cooler is positioned below the
radiator and the air conditioner condenser. Air
enters the engine through the air cleaner and
passes through the turbocharger, where it is
pressurized. This pressurized air rapidly
reaches high temperature. The air is then
directed through a hose to the charge air cooler
and through another hose to the intake mani -
fold of the engine. The air entering the engine
has been cooled by about 50° to 100°F (10° to
38°C). This cooling process enables more effi -
cient burning of fuel resulting in fewer emis -
sions.
To guarantee optimum performance of the
system, keep the surfaces of the charge air
cooler, condenser and radiator clean and free of debris. Periodically check the hoses leading
to and from the charge air cooler for cracks or
loose clamps resulting in loss of pressure and
reduced engine performance.
Brake System
In order to ensure brake system performance,
all brake system components should be
inspected periodically. Refer to the “Mainte
-
nance Plan” in this section for the proper main -
tenance intervals.
Fluid Level Check — Brake Master Cylinder
The fluid level of the master cylinder should be
checked when performing under the hood
service or immediately if the brake system
warning lamp indicates system failure. If necessary, add fluid to bring level within the
designated marks on the side of the reservoir of
the brake master cylinder. Be sure to clean the
top of the master cylinder area before removing
cap.
With disc brakes the fluid level can be expected
to fall as the brake linings wear. However, an
unexpected drop in fluid level may be caused by
a leak and a system check should be
conducted.
Refer to “Fluids And Lubricants” in “Technical
Specifications” for further information.
WARNING!
Riding the brakes can lead to brake failure
and possibly a collision. Driving with your foot
resting or riding on the brake pedal can result
in abnormally high brake temperatures,
excessive lining wear, and possible brake
damage. You would not have your full braking
capacity in an emergency.WARNING!
Use only manufacturer's recommended
brake fluid. Refer to “Fluids And Lubri
-
cants” in “Technical Specifications” for
further information. Using the wrong type of
brake fluid can severely damage your brake
system and/or impair its performance. The
proper type of brake fluid for your vehicle is
also identified on the original factory
installed hydraulic master cylinder reser -
voir.
7
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543
Forward Collision Warning
............................. 160
Four Wheel Drive........................................... 244
Four-Way Hazard Flasher............................... 338
Freeing A Stuck Vehicle................................. 367
Front Axle (Differential).................................. 418
Fuel..................................................... 446, 448
Adding............................................. 312, 313Additives................................................... 446
Capacity.................................................... 451
Clean Air.................................................... 446Diesel.............................................. 448, 454
Ethanol...................................................... 446
Filler Cap (Gas Cap)................................... 313
Filter.......................................................... 403
Gasoline.................................................... 446Light.......................................................... 135
Materials Added........................................ 446
Methanol................................................... 446
Octane Rating................................. 446, 452Requirements........................ 446, 448, 451
Specifications............................................ 448
Tank Capacity............................................ 451
Fueling........................................................... 313
Fuses............................................................. 353
G
Garage Door Opener (HomeLink)
.................... 76
Gas Cap (Fuel Filler Cap)............................... 313
Gasoline, Clean Air........................................ 446
Gasoline, Reformulated................................. 446
Gauges Voltage
..................................................... 221
Gear Ranges................................................. 238
Gear Selector Override................................. 365
Glass Cleaning.............................................. 443
Gross Axle Weight Rating.............................. 319
Gross Vehicle Weight Rating......................... 318GuideBody Builders
.............................................. 12
GVWR............................................................ 317
H
HazardDriving Through Flowing, Rising, Or Shallow Standing Water
.................................... 335
Hazard Warning Flashers.............................. 338
Head Restraints............................................... 39
Head Rests...................................................... 39
Headlights.................................................... 374
Automatic High Beam.................................. 50
Cleaning................................................... 439
High Beam................................................... 50
Lights On Reminder..................................... 52
Passing........................................................ 51Switch.......................................................... 49
Heated Mirrors................................................. 47
Heater, Engine Block.................................... 227
Hill Descent Control...................................... 149
Hill Descent Control Indicator....................... 149
Hill Start Assist.............................................. 151
HitchesTrailer Towing
........................................... 322
Hoisting......................................................... 422
HomeLink (Garage Door Opener).....................76
Hood Prop........................................................74
Hood Release...................................................74
Hub Caps...................................................... 352
I
Idle-Up Feature
............................................. 224Ignition.............................................................18
Switch..........................................................18
Illuminated Entry..............................................55
In Vehicle HelpVehicle User Guide
......................................13
Inside Rearview Mirror.................... 43, 44, 338
Instrument Cluster............ 113, 114, 116, 117
Descriptions.............................................. 140
Display...................................................... 117
Engine Oil Reset....................................... 119
Instrument Panel Lens Cleaning................... 443
Integrated Trailer Brake Control.................... 325
Interior Appearance Care.............................. 442
Interior Lights...................................................53Intermittent Wipers (Delay Wipers)..................55
Intervention Regeneration Strategy..... 124, 407
Inverter Outlet (115V)......................................90
iPod/USB/MP3 Control................................. 52511
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544
J
Jack Location
................................................. 342
Jump Starting................................................ 362
K
Key Fob Panic Alarm
................................................. 15
Programming Additional Key Fobs....... 17, 24
Key Fob Battery Service (Remote Keyless
Entry)
............................................................... 15Key Fob Programming (Remote Keyless
Entry)
............................................................... 17
Keyless Enter-N-Go........................28, 211, 216
Lock The Vehicle’s Doors....... 466, 483, 502
Passive Entry............................................... 28
Passive Entry Programming............. 483, 502
Keys................................................................. 14
Replacement............................................... 24
L
Lane Change And Turn Signals
........................ 52
Lane Change Assist......................................... 52
LaneSense.................................................... 299
Latches.......................................................... 210
Hood........................................................... 74
Lead Free Gasoline........................................ 446
Leaks, Fluid................................................... 210
Life Of Tires................................................... 431
Light Bulbs........................................... 210, 372
Lights............................................................ 210
Air Bag.................................... 130, 181, 209
Automatic High Beam.................................. 50
Brake Assist Warning............................... 148
Brake Warning.......................................... 130
Bulb Replacement.................................... 372
Cab Top Clearance................................... 378Cargo........................................................... 52
Center Mounted Stop............................... 377
Courtesy/Reading....................................... 54Cruise....................................................... 141
Daytime Running......................................... 49
Electronic Stability Program(ESP) Indicator
............................................... 131
Exterior...............................................49, 210Fog........................................................... 376
Four Wheel Drive Indicator....................... 250
Hazard Warning Flasher........................... 338
Headlights............................................ 49, 51High Beam................................................... 50
Hill Descent Control Indicator................... 149
Illuminated Entry......................................... 55
Interior.................................................. 53, 54
Lights On Reminder..................................... 52
Low Fuel................................................... 135
Malfunction Indicator (Check Engine)....... 133
Park.......................................................... 140
Passing........................................................ 51
Seat Belt Reminder.................................. 130
Security Alarm.......................................... 131
Service...................................................... 372
Side Marker.............................................. 379
Traction Control........................................ 148
Transfer Case........................................... 250
Turn Signals............52, 140, 210, 374, 376
Warning Instrument Cluster Descriptions
................................ 131, 140Limited-Slip Differential....................... 264, 418
Load Shed Battery Saver Mode..................... 128
Load Shed Battery Saver On......................... 128Load Shed Electrical Load Reduction........... 128
Load Shed Intelligent Battery Sensor............ 128
Loading Vehicle............................................. 317
Tires.......................................................... 426
LocksAutomatic Door............................................31
Child Protection...........................................31
Power Door..................................................27
Low Tire Pressure System............................. 163Lubrication, Body.......................................... 408
Lug Nuts/Bolts.............................................. 444
M
Maintenance
....................................................74Maintenance Free Battery............................ 395
Maintenance Plan......................................... 386
Maintenance Schedule............... 380, 384, 386
Malfunction Indicator Light (Check
Engine)
................................................. 133, 142
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546
Power Seats Down
........................................................... 34
Forward....................................................... 34
Rearward..................................................... 34
Recline........................................................ 34
Tilt............................................................... 34
Up................................................................ 34Power Steering Fluid...................................... 454
Pregnant Women And Seat Belts...................179
PretensionersSeat Belts.................................................. 179
R
Radial Ply Tires
.............................................. 429
Radiator Cap (Coolant Pressure Cap).. 412, 413
Radio Operation............................................ 527
Rain Sensitive Wiper System........................... 56
Ramp Travel Index......................................... 255
Rear Axle (Differential)................................... 418
Rear Camera................................................. 305
Rear Cargo Area Utility Rails............................ 98
Rear Cross Path............................................. 156
Rear ParkSense System...................... 289, 294
Rear Window, Sliding....................................... 72Reclining Rear Seats....................................... 33
Recreational Towing...................................... 331
Shifting Into Transfer Case Neutral (N)..... 333
Shifting Out Of Transfer Case Neutral (N).. 334
Reformulated Gasoline.................................. 446
Refrigerant.................................................... 400
Release, Hood................................................. 74
Release, Tailgate............................................. 75
Reminder, Seat Belt...................................... 173
Remote Keyless Entry...................................... 14
Panic Alarm................................................. 15
Programming Additional Key Fobs........ 17, 24
Remote Start (Diesel)...................................... 22Remote Start (Gasoline).................................. 20
Remote StartingExit Remote Start Mode
.............................. 21Uconnect Customer ProgrammableFeatures
............................. 467, 485, 504
Uconnect Settings.................. 467, 485, 504
Replacement Bulbs...................................... 372
Replacement Keys........................................... 24Replacement Tires........................................ 431
Reporting Safety Defects.............................. 538
Resetting Perform Service Indicator............. 385
Restraints, Child........................................... 190Restraints, Head.............................................. 39
Rotation, Tires.............................................. 436
S
Safety Checks Inside Vehicle
........................ 209Safety Checks Outside Vehicle..................... 210
Safety Defects, Reporting............................. 538
Safety Information, Tire................................ 422
Safety Tips.................................................... 208
Safety, Exhaust Gas...................................... 208
Schedule, Maintenance................................ 380
Seat Belt Reminder....................................... 130
Seat Belts............................................ 172, 209
Adjustable Shoulder Belt.......................... 176
Adjustable Upper Shoulder Anchorage..... 176
Adjustable Upper Shoulder Belt Anchorage
............................................ 176
Automatic Locking Retractor (ALR)........... 180Child Restraints........................................ 190
Energy Management Feature................... 179
Extender................................................... 178Front Seat........................................ 172, 175
Inspection................................................. 209
Lap/Shoulder Belt Operation.................... 175
Lap/Shoulder Belt Untwisting................... 176
Operating Instructions.............................. 175Pregnant Women...................................... 179
Pretensioners........................................... 179
Reminder.................................................. 173
Seat Belt Extender.................................... 178Seat Belt Pretensioner.............................. 179
Seat Belt Reminder.................................. 173
Untwisting Procedure................................ 176
Seat Belts Maintenance................................ 442
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548
Tires
................................... 210, 428, 433, 438
Aging (Life Of Tires)................................... 431
Air Pressure............................................... 428
Chains....................................................... 435
Compact Spare......................................... 433
Dual................................................. 437, 444
General Information........................ 428, 433High Speed................................................ 429
Inflation Pressure...................................... 429
Life Of Tires............................................... 431Load Capacity.................................. 426, 427
Pressure Monitoring System (TPMS)
........................................ 135, 163
Quality Grading.......................................... 438
Radial........................................................ 429Replacement............................................. 431
Rotation.................................................... 436
Safety.............................................. 422, 428
Sizes.......................................................... 423Snow Tires................................................. 432
Spare Tires...................................... 433, 434
Spinning.................................................... 430
Trailer Towing............................................ 324
Tread Wear Indicators............................... 430
Wheel Nut Torque..................................... 444
To Open Hood.................................................. 74
Tongue Weight/Trailer Weight....................... 323
Tonneau Cover.................................... 101, 440
Tonneau Cover Cleaning................................ 440
Torque Converter Clutch................................ 243
Towing................................................. 318, 369
Disabled Vehicle....................................... 369
Guide........................................................ 323
Recreational............................................. 331
Weight...................................................... 323
Towing Behind A Motorhome........................ 331
Traction......................................................... 335Traction Control............................................ 153
Trailer Sway Control (TSC)............................. 153
Trailer Towing............................................... 318Cooling System Tips................................. 329
Hitches..................................................... 322
Minimum Requirements........................... 323
Mirrors......................................................... 46
Tips........................................................... 328Trailer And Tongue Weight........................ 323
Wiring....................................................... 327
Trailer Towing Guide..................................... 323
Trailer Weight................................................ 323Transfer Case............................................... 419
Electronically Shifted................................ 244
Fluid................................................ 454, 457
Transmission................................................ 233
Automatic............................... 233, 237, 416
Fluid................................................ 454, 457
Maintenance............................................ 416
Shifting..................................................... 231
Transporting Pets.......................................... 208
Tread Wear Indicators.................................. 430
Turn Signals......................... 52, 140, 374, 376
U
UconnectUconnect Settings
.. 466, 467, 483, 485, 502, 504
Uconnect PhoneCall Continuation
...................................... 524
Uconnect SettingsCustomer Programmable Features
.. 28, 466, 467, 483, 485, 502,
504
Passive Entry Programming
............... 28, 466, 483, 502
Uconnect Voice Command............................ 529
Uniform Tire Quality Grades.......................... 438
Universal Garage Door Opener (HomeLink).....76
Universal Transmitter.......................................76
Unleaded Gasoline........................................ 446
Untwisting Procedure, Seat Belt.................... 176
USB............................................................... 525
Utility Rails, Rear Cargo Area...........................98
V
Vehicle Identification Number (VIN)
.............. 444
Vehicle Loading.................................... 317, 427
Vehicle Modifications/Alterations....................12
Vehicle Storage...................................... 69, 439
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