2020 Peugeot Boxer oil level

99
Practical information
7A clogged passenger compartment filter can adversely affect air conditioning
system performance and generate
undesirable odours.
Oil filter
Change the oil filter each time the engine
oil is changed.
Particle filter (Diesel)
In addition to the catalytic converter, this filter
actively contributes to the preservation of
air quality by trapping the unburnt pollutant
particles. Black exhaust fumes are therefore not
emitted.
Operation
This filter, inserted into the exhaust system,
accumulates the carbonaceous particles. The
engine management computer automatically
and periodically manages the removal of
carbonaceous particles (regeneration).
The regeneration procedure is triggered
according to the amount of accumulated
particles and the conditions of use of the vehicle.
During this phase, you may notice certain
phenomena - accelerated idling, triggering of
the cooling fan, increased smoke and increased
temperature at the exhaust - which have no
impact on the operation of the vehicle and the
environment.
Following prolonged operation of the
vehicle at very low speed or at idle, you
may, in exceptional circumstances, notice the
emission of water vapour at the exhaust while
accelerating. This has no impact on the
vehicle’s behaviour and the environment.
Due to the high exhaust temperatures
caused by the normal operation of the
particle filter, it is recommended not to park
the vehicle on flammable materials (grass, dry
leaves, pine needles, etc.) to avoid any risk of
fire.
Saturation/Regeneration
If there is a risk of clogging, this warning
lamp comes on, accompanied by a
message on the instrument panel display.
This warning is due to the start of saturation of
the particle filter (exceptionally long urban driving
conditions: reduced speed, traffic jams, etc.).
In order to regenerate the filter, it is
recommended to drive as soon as possible -
when traffic conditions and regulations permit
- at a speed of at least 37 mph (60 km/h), with
an engine speed above 2,000 rpm for about
15 minutes (until the warning lamp and/or the
message disappear).
If possible, avoid switching off the engine
before the end of filter regeneration; repeated
interruptions can lead to early deterioration of the
engine oil. It is not recommended to terminate
the filter regeneration with the vehicle stationary.
Malfunction
If this alert persists, do not ignore this warning;
this indicates that a malfunction has occurred in
the exhaust system/particle filter assembly.
Have the assembly checked by a PEUGEOT
dealer or a qualified workshop.
Manual gearbox
The gearbox does not require any maintenance (no oil change).
Brake pads
Brake wear depends on the style of
driving, particularly in the case of vehicles
used in town, over short distances. It may be
necessary to have the condition of the brakes
checked, even between vehicle services.
Unless there is a leak in the circuit, a drop in the
brake fluid level indicates that the brake pads
are worn.
If this warning lamp comes on, have the
brake pads checked by a PEUGEOT
dealer or a qualified workshop.
After washing the vehicle, moisture, or in wintry conditions, ice can form on the
brake discs and pads: braking efficiency may
be reduced. Gently dab the brakes to dry and
defrost them.

148
Special features

– Never work under a tipper body that is not supported,– Switch off the power supply to the electro-hydraulic unit using the circuit breaker,– Vehicle stationary, engine off.
For safety reasons, we very strongly
advise against doing anything under the
tipper body while it is being operated or while
it is being serviced.
Maintenance
Reservoir
Regularly check and top up the engine oil level.
Change the oil once a year. If the oil contains
water, change it.
Regularly check the condition of the hose and
ensure the hydraulic system is properly sealed.
Pump and motor
No servicing required. The rolling elements are
permanently lubricated and the bearings are
lubricated by the pumped oil.
Lubrication
The pins of the tipper truck and the ram do not
contain lubricant. Regularly lubricate the hinges
and the grab handles of the side boards as well
as the retaining hooks of the rear board.
Sub-frame and tipper truck
For maximum service life, you are advised to
maintain your tipper truck by regularly washing it
using a power washer.
Carry out any required paint touch-ups quickly to
prevent the spread of rust.
After 8 months of use, check the tightening torque of the connection
between the chassis and the underbody (in
accordance with the manufacturer's
bodybuilding recommendations).
Cleaning the slide valve
► Loosen cap 244A , taking care with the ball
and retrieving it.
► Using a wide screwdriver , unscrew the banjo
bolt/piston assembly.► Check that the piston slides freely and remove any foreign bodies. Use a magnet to
remove any metal filings.
► Refit the assembly and make sure that the piston slides freely. Retain the ball with a little
grease on the cap for refitting.
► Bleed the hydraulic unit.
Bleeding the hydraulic unit
► Unscrew hexagonal cap 257.► Loosen internal screw 587 by half a turn,
using a 6 mm hex key.
► Operate the unit for a few seconds by pressing the raise button.
The tipper truck does not rise or rises very
slowly. When the oil exits through this opening,
the unit is bled.
► Retighten screw 587 and replace cap 257.
Check that the tipper truck lowers correctly.
Detailed diagram of the UD2386 hydraulic unit


Diagnostics
Symptoms ElectricHydraulic Verification/Check
The hydraulic unit does not work. XPower harness and unit relay.
X Control harness (control unit).
X Circuit-breaker.
Very noisy unit, rises slowly. XSuction strainer clogged or crushed at the bottom of the tank.
Very noisy new unit, rises quickly. XPump alignment, change the unit.
The ram lowers by itself. XLowering valve crushed or blocked.
The ram does not lower. XYes, check the slide valve and bleed.
Refer to the "Maintenance" section.
X No, check the coil and the electrical connections of the valve.
X No, replace the solenoid valve.
X No, check the alignment of the ram.
The unit works but its pressure does not increase. XSlide valve jammed if no solenoid valve on the unit.
Refer to the "Maintenance" section.
X Pressure relief device, setting, dirt.
X Pump seal out of service.
X Motor/pump coupling.
X Pump loose from its support.
The hydraulic unit does not work. XSolenoid valve blocked, replace it or retighten the nut behind the
strainer.
The control unit does not work. XCheck connection and contacts.
Emulsion in the tank. XIncorrectly positioned return pipe.
X Insufficient oil level.

149
Special features
10Diagnostics
SymptomsElectricHydraulic Verification/Check
The hydraulic unit does not work. XPower harness and unit relay.
X Control harness (control unit).
X Circuit-breaker.
Very noisy unit, rises slowly. XSuction strainer clogged or crushed at the bottom of the tank.
Very noisy new unit, rises quickly. XPump alignment, change the unit.
The ram lowers by itself. XLowering valve crushed or blocked.
The ram does not lower. XYes, check the slide valve and bleed.
Refer to the "Maintenance" section.
X No, check the coil and the electrical connections of the valve.
X No, replace the solenoid valve.
X No, check the alignment of the ram.
The unit works but its pressure does not increase. XSlide valve jammed if no solenoid valve on the unit.
Refer to the "Maintenance" section.
X Pressure relief device, setting, dirt.
X Pump seal out of service.
X Motor/pump coupling.
X Pump loose from its support.
The hydraulic unit does not work. XSolenoid valve blocked, replace it or retighten the nut behind the
strainer.
The control unit does not work. XCheck connection and contacts.
Emulsion in the tank. XIncorrectly positioned return pipe.
X Insufficient oil level.

150
Special features
SymptomsElectricHydraulic Verification/Check
The oil flows back through the oil breather pipe. XOil level too high.
X Tolerance of the oil breather pipe membrane too high, to be
replaced.
Valid only for UD2386 units.
The fuse blows while lowering. XReplace the lowering coil.

177
Alphabetical index
E
EBA 52EBFD 52Eco-driving (advice) 5Electric windows 25Electronic brake force distribution (EBFD) 52Emergency warning lamps 51Emissions control system, SCR 101
Engine compartment 95Engine, Diesel 91, 95, 125Engines 124–125Environment 5ESP/ASR 53
F
Filling the AdBlue® tank 98, 101–102Filling the fuel tank 90Filter, air 98Filter, Diesel fuel 96, 100Filter, oil 99Filter, particle 99Filter, passenger compartment 31, 98Fittings, front 38–42Fittings, interior 38–42Flap, fuel filler 90Flashing indicators 46Fluid, brake 97–98Fluid, engine coolant 97–98Fluid, power steering 97–98
Foglamps, front 46Foglamps, rear 46Front doors 23Fuel 5, 91Fuel consumption 5Fuel tank 90
G
Gauge, fuel 90Gearbox, manual 69–70, 99Glove box 38–41
H
Hazard warning lamps 51Headlamp flash 46Headlamps, dipped beam 46Headlamps, main beam 46Head restraints, front 27Heating 31–33Heating, additional 35–36Hill Descent Control 54–55Hill start assist 70Horn 51
I
Immobiliser, electronic 66
Indicator, coolant temperature 11Indicator, engine oil level 10–11Indicators, direction 46Inflating tyres 100Information, vehicle 168Infrared camera 74Instrument panel 74Instruments and controls 4Intelligent Traction Control 53–54
J
Jack 153, 162
K
Kit, hands-free 154, 166–167
L
Lane Departure Warning System (LDWS) 81Level, AdBlue® 98Level, brake fluid 97Level, engine coolant 11, 97Level, engine oil 96Level, power steering fluid 97Levels 97–98Levels and checks 96–97Lighting dimmer 6

178
Alphabetical index
Low fuel level 90Lumbar 27
M
Maintenance, routine 74, 98Manoeuvring aids (recommendations) 73Mat 74
Menu 13, 160–161, 163, 166, 168Menus (audio) 160–161Mirrors, door 31, 83
O
Oil change 96Oil consumption 96OIl, engine 96–98On-board tools 105–110Opening the bonnet 94Overhead storage 38–41
P
Pads, brake 99Parking brake 68, 100Player, USB 152–153, 161–162Port, USB 152–153, 161–162Pressures, tyres 100Pre-tensioning seat belts 56
Protecting children 57–59
R
Radar (warnings) 74Radio 152, 160, 162Radio, digital (Digital Audio Broadcasting - DAB) 161
Range, AdBlue® 12, 98Recovery 122Regeneration of the particle filter 99Remote control 20, 66Replacing bulbs 111Replacing the air filter 98Replacing the oil filter 99Replacing the passenger compartment filter 98Resetting the service indicator 10–11Reversing camera 74
S
Safety, children 57–59Screen, colour 160Screen menu map 160–161, 163, 166, 168Screenwash fluid 97–98SCR (Selective Catalytic Reduction) 101Seat belts 55–56Seat belts, rear 56Seats, heated 28
Seats, rear 59Sensors (warnings) 74Service indicator 10–11Servicing 10–11, 98Settings, equipment 13, 18Sidelamps 46Snow chains 91Socket, auxiliary 153, 162Socket, Jack 153, 162
Sockets, auxiliary 38–41Speed limiter 76–77Speed limit recognition 75–76Speedometer 74Stability control (ESC) 52Stability control (ESP) 53Starting a Diesel engine 91Station, radio 152, 160Steering mounted controls, audio 151, 159Steering wheel adjustment 30Stop & Start 32, 38, 49, 56,
69–70, 94, 98, 122
Storage 38–41Sunshine sensor 31
T
Tables of engines 125Table, writing 38–40Tank, fuel 90Technical data 125Telephone 154, 166–168