2020 KIA K900 cooling

67
What to do in an emergency
IF THE ENGINE OVERHEATS
If your temperature gauge indicates
overheating, you experience a loss
of power, or hear loud pinging or
knocking, the engine will probably be
too hot. If this happens, you should:
1.Pull off the road and stop as soonas it is safe to do so.
2.Place the shift lever in P and set the parking brake. If the air condi-
tioning is on, turn it off.
3.If engine coolant is running out under the vehicle or steam is com-
ing out from underneath the hood,
stop the engine. Do not open the
hood until the coolant has stopped
running or the steaming has
stopped. If there is no visible loss
of engine coolant and no steam,
leave the engine running and
check to be sure the engine cool-
ing fan is operating. If the fan is not
running, turn the engine off. 4.Check to see if the water pump
drive belt is missing. If it is not
missing, check to see that it is
tight. If the drive belt seems to be
satisfactory, check for coolant leak-
ing from the radiator, hoses or
under the vehicle. (If the air condi-
tioning had been in use, it is nor-
mal for cold water to be draining
from it when you stop).
5.If the water pump drive belt is bro- ken or engine coolant is leaking
out, stop the engine immediately
and call the nearest authorized
K900 Kia dealer for assistance. 6.If you cannot find the cause of the
overheating, wait until the engine
temperature has returned to nor-
mal. If coolant has been lost, care-
fully add coolant to the reservoir to
bring the fluid level in the reservoir
up to the halfway mark.
7.Proceed with caution, keeping alert for further signs of overheat-
ing. If overheating happens again,
call an authorized K900 Kia dealer
for assistance.
Serious loss of coolant indicates
there is a leak in the cooling system
and this should be checked as soon
as possible by an authorized K900
Kia dealer.
WARNING - Under the hood
While the engine is running, keep hair,
hands and clothing
away from moving
parts such as the fan
and drive belts to pre-
vent injury.
WARNING - Radiator cap
Do not remove the
radiator cap when the
engine is hot. This may
result in coolant being
blown out of the open-
ing and cause serious
burns.

Maintenance
Engine compartment . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Maintenance services . . . . . . . . . . . . . . . . . . . . . . . . 7-5
• Owner’s responsibility . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
• Owner maintenance precautions . . . . . . . . . . . . . . . . . 7-6
Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
• Owner maintenance schedule . . . . . . . . . . . . . . . . . . . 7-8
Scheduled maintenance service. . . . . . . . . . . . . . . 7-10
Explanation of scheduled maintenance items . . . 7-17
• Engine oil and filter. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
• Drive belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17\
• Fuel filter (for gasoline) . . . . . . . . . . . . . . . . . . . . . . . 7-17
• Fuel lines, fuel hoses and connections . . . . . . . . . . . . 7-17
• Vapor hose and fuel filler cap . . . . . . . . . . . . . . . . . . 7-17
• Vacuum crankcase ventilation hoses . . . . . . . . . . . . . 7-18
• Air cleaner filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
• Spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
• Valve clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
• Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
• Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. 7-18
• Automatic transmission fluid . . . . . . . . . . . . . . . . . . . 7-18
• Brake hoses and lines . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
• Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19\
• Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
• Brake discs, pads, calipers and rotors. . . . . . . . . . . . 7-20• Exhaust pipe and muffler . . . . . . . . . . . . . . . . . . . . . . 7-20
• Suspension mounting bolts . . . . . . . . . . . . . . . . . . . . . 7-20
• Steering gear box, linkage &
boots/lower arm ball joint . . . . . . . . . . . . . . . . . . . . 7-20
• Drive shafts and boots. . . . . . . . . . . . . . . . . . . . . . . . . 7-20
• Air conditioning refrigerant . . . . . . . . . . . . . . . . . . . 7-20
Checking fluid levels . . . . . . . . . . . . . . . . . . . . . . . 7-20
Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
• Checking the engine oil level . . . . . . . . . . . . . . . . . . . 7-21
• Changing the engine oil and filter . . . . . . . . . . . . . . . 7-22
Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
• Checking the coolant level . . . . . . . . . . . . . . . . . . . . . 7-23
• Changing the coolant . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
• Checking the brake fluid level . . . . . . . . . . . . . . . . . . 7-26
Washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
• Checking the washer fluid level . . . . . . . . . . . . . . . . . 7-27
Air cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
• Replace the filter according to the Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
28
Climate control air filter . . . . . . . . . . . . . . . . . . . . 7-29
• Filter inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Wiper blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
• Blade inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
• Blade replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
7

77
Maintenance
WARNING- Maintenancework
Do not wear jewelry or loose
clothing while working under
the hood of your vehicle with
the engine running. These can
become entangled in moving
parts. If you must run the
engine while working under the
hood, make certain that you
remove all jewelry (especially
rings, bracelets, watches, and
necklaces) and all neckties,
scarves, and similar loose
clothing before getting near the
engine or cooling fans.WARNING- Touching metal parts
Do not touch metal parts
(including strut bars) while the
engine is operating or hot.
Doing so could result in serious
bodily injury. Turn the engine off
and wait until the metal parts
cool down to perform mainte-
nance work on the vehicle.

713
Maintenance
Normal Maintenance Schedule - Turbo Models (CONT.)
Number of months or driving distance, whichever comes first
Months1224364860728496108120132144156168180
Miles×1,00061218243036424854606672788490
Km×1,000102030405060708090100110120130140150
Intercooler, in/out hose,
air intake hoseLambda II 3.3L T-GDIIIIIIIIIIIIIIII
Cooling system---I-I-I-I-I-I-
Automatic transmission fluidNo check, No service required
Differential oil (rear) *5-----I-----I---
Differential oil (front) (AWD) *5-----I-----I---
Transfer case oil (AWD)No check, No service required
Vapor hose, fuel filler cap and fuel tank-I-I-I-I-I-I-I-
Fuel tank air filter *4-I-I-I-I-I-I-I-
MAINTENANCEINTERVALS
MAINTENANCE
ITEM
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
4: Fuel tank air filter are considered to be maintenance free but periodic inspection is recommended for this maintenance sched- ule depends on fuel quality.
*
5: Front/rear differential oil should be changed anytime they have been submerged in water.

Maintenance
18
7
Vacuum crankcase ventilation
hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration.
Pay particular attention to the hose
surfaces nearest to high heat
sources, such as the exhaust mani-
fold.
Inspect the hose routing to assure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
Air cleaner filter
A genuine Kia air cleaner filter is rec-
ommended when the filter is replaced.
Spark plugs
Make sure to install new spark plugs
of the correct heat range.
Valve clearance (if equipped)
Inspect for excessive valve noise
and/or engine vibration and adjust if
necessary. An authorized K900 Kia
dealer should perform this procedure.
Cooling system
Check the cooling system compo-
nents, such as the radiator, coolant
reservoir, hoses and connections for
leakage and damage. Replace any
damaged parts.
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Automatic transmission fluid
Automatic transmission fluid should
not be checked under normal usage
conditions.
But in severe conditions, the fluid
should be changed at an authorized
K900 Kia dealer in accordance to the
scheduled maintenance at the begin-
ning of this chapter.
✽ ✽
NOTICE
Automatic transmission fluid color
is usually red.
As the vehicle is driven, the auto-
matic transmission fluid will begin
to look darker.
This is normal, and you should not
judge the need to replace the fluid
based upon the changed color.

723
Maintenance
ENGINE COOLANT
The high-pressure cooling system
has a reservoir filled with year round
antifreeze coolant. The reservoir is
filled at the factory.
Check the antifreeze protection and
coolant level at least once a year: at
the beginning of the winter season,
and before traveling to a colder cli-
mate.Checking the coolant level Turn the engine off and wait until itcools down. Use extreme care
when removing the radiator cap.
Wrap a thick towel around it, and
turn it counterclockwise slowly to
the first stop. Step back while the
pressure is released from the cool-
ing system.
When you are sure all the pressure
has been released, press down on
the cap, using a thick towel, and
continue turning counterclockwise
to remove it.
Even if the engine is not operating, do not remove the radiator cap or
the drain plug while the engine and
radiator are hot. Hot coolant and
steam may still blow out under
pressure, causing serious injury.
WARNING
Removing radiator
cap
Never attempt to remove the
radiator cap while the engine is
operating or hot. Doing so
might lead to cooling system
and engine damage and could
result in serious bodily injury
from escaping hot coolant or
steam.

Maintenance
24
7
Check the condition and connections
of all cooling system hoses and
heater hoses. Replace any swollen
or deteriorated hoses.
The coolant level should be filled
between F and L marks on the side
of the coolant reservoir when the
engine is cool.
If the coolant level is low, add enough
specified coolant to provide protec-
tion against freezing and corrosion.
Bring the level to F, but do not over-
fill. If frequent additions are required,
see an authorized K900 Kia dealer
for a cooling system inspection.
Recommended engine coolant
When adding coolant, use only
deionized water or soft water for
your vehicle and never mix hard
water in the coolant filled at the fac-
tory. An improper coolant mixture
can result in serious malfunction or
engine damage.
The engine in your vehicle has alu- minum engine parts and must be
protected by an ethylene-glycol
with phosphate based coolant to
prevent corrosion and freezing.
Do not use alcohol or methanol coolant or mix them with the spec-
ified coolant.
Do not use a solution that contains more than 60% antifreeze or less
than 35% antifreeze. This would
reduce the effectiveness of the
solution.
ORJ078006
WARNING- Cooling fan
Use caution when working near
the blade of the cooling fan. The
electric motor (cooling fan) is
controlled by engine coolant
temperature, refrigerant pres-
sure and vehicle speed. it may
sometimes operate even when
the engine is not running.

Maintenance
64
7
Fuse NameFuse ratingCircuit Protected
DRIVER POWER
SEAT225ADriver Power Seat Module, Driver Seat Relay Module, Driver Lumbar Support Unit
TRUNK LID10ATrunk Lid Relay, Fuel Lid Relay, Fuel Filler Door & Trunk Lid Switch
MODULE910AMultifunction Switch, Cooling Fan Controller (BLDC (Brushless Direct Current) Type), Surround View
Monitor Unit, Rear Seat Armrest Console Switch
MODULE610AIBU (Integrated Body Control Unit), 4WD (4 Wheel Drive) ECM (Electronic Control Module), ESC
(Electronic Stability Control) Unit, Lane Keeping Assist Unit (Line), Crash Pad Switch, Steering Tilt &
Telescopic Module
POWER HANDLE15ASteering Tilt & Telescopic Module
REAR LH POWER SEAT215ARear Seat Relay Module Left Handle side (8WAY)
PASSENGER
POWER SEAT225APassenger Power Seat Module, Passenger Seat Relay Module, Passenger Lumbar Support Unit
MODULE310AData Link Connector, Front Console Switch, Rain Sensor, Blind-Spot Collision Warning Unit Left Handle
side/Right Handle side, Rear Seat Armrest Console Switch, Rain Sensor
MODULE710A
Multipurpose Check Connector, Multifunction Switch, Keyboard, Audio/Video & Navigation Head Unit, MTS
(Mozen Telematics System) E-Call Module, Air Quality Sensor, AMP (Amplifier), Air Conditioner Control
Module, Electro Chromic Mirror, Front Air Conditioner Controller, Driver/Passenger Seat Relay Module,
Driver/Passenger Seat Warmer Control Module, Rear Seat Warmer Control Module Left Handle side/Right
Handle side, Driver/Passenger Power Seat Module, Driver/Passenger CCS (Climate Control Seat) Module,
Rear Seat CCS (Climate Control Seat) Module Left Handle side/Right Han\
dle side, Rear Seat Armrest
Console Switch
SUNROOF20ASunroof Control Unit (Glass)