Mileage or time passed (which-
ever comes first)
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 192 204 216 228 240
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Replace air conditioning/cabin
air filter.XXXXXX
Replace spark plugs ** X X
Replace accessory drive belt(s).X
Flush and replace the engine
coolant at 10 years or
150,000 miles (240,000 km)
whichever comes first.XX
Change the automatic transmis-
sion fluid and filter.X
Change automatic transmission
fluid and filter if using your ve-
hicle for any of the following:
trailer towing, snow plowing,
heavy loading, taxi, police, deliv-
ery service (commercial service),
off-road, desert operation or
more than 50% of your driving is
at sustained high speeds during
hot weather, above 90°F (32°C).XX
173
Mileage or time passed (which-
ever comes first)
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 192 204 216 228 240
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change the manual transmission
fluid if using your vehicle for any
of the following: trailer towing,
snow plowing, heavy loading,
taxi, police, delivery service
(commercial service), off-road,
desert operation or more than
50% of your driving is at sus-
tained high speeds during hot
weather, above 90°F (32°C).XX X X X
Change transfer case fluid if us-
ing your vehicle for any of the
following: police, taxi, fleet, or
frequent trailer towing.XX
Inspect and replace PCV valve if
necessary.†X
* DOT 4 brake fluid is time based only;
mileage intervals do not apply.
** The spark plug change interval is mileage
based only, yearly intervals do not apply.† This maintenance is recommended by the
manufacturer to the owner, but is not re-
quired to maintain emissions warranty.WARNING!
• You can be badly injured working on or
around a motor vehicle. Do only service
work for which you have the knowledge
and the right equipment. If you have any
SERVICING AND MAINTENANCE
174
WARNING!
doubt about your ability to perform a
service job, take your vehicle to a com-
petent mechanic.
• Failure to properly inspect and maintain
your vehicle could result in a component
malfunction and effect vehicle handling
and performance. This could cause an
accident.
Severe Duty Conditions
†† Change the engine oil and engine oil filter
at every 4500 miles (7,500 km) or 6 months
if using your vehicle under any of the follow-
ing severe duty conditions:
• Stop and go driving.
• Driving in dusty conditions.
• Short trips of less than 10 miles (16 km).
• Trailer towing.
• Taxi, police, or delivery service (commercial
service).
• Off-road or desert operation.
Scheduled Servicing — Diesel Engine
At Each Stop for Fuel
• Check the engine oil level about five min-
utes after a fully warmed engine is shut off.
Checking the oil level while the vehicle is
on level ground will improve the accuracy of
the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
• Check the windshield washer solvent, add
as required.
Once a Month
• Check tire pressure and look for unusual
wear or damage. Rotate tires at the first
sign of irregular wear, even if it occurs
before the oil indicator system turns on.
• Inspect the battery; clean and tighten the
terminals as required.
• Check the fluid levels of engine coolant/
antifreeze deaeration bottle, and brake
master cylinder, add as needed.
• Check all lights and all other electrical
items for correct operation.At Each Oil Change
• Change the engine oil filter.
• Inspect the exhaust system.
• Inspect brake hoses.
• Check the engine coolant/antifreeze level,
hoses, and clamps.
• Inspect engine accessory drive belts. Re-
place as necessary.
• Inspect for the presence of water in the fuel
filter/water separator unit.
Inspection and service should be performed
anytime a malfunction is observed or sus-
pected. Retain all receipts.
175
Mileage or time passed (whichever comes first)15,000
30,000
45,000
60,000
75,000
90,000
105,00
120,000
135,000
150,000
Or Months: 12 24 36 48 60 72 84 96 108 120
Or Kilometers:
24,000
48,000
72,000
96,000
120,000
144,000
168,000
192,000
216,000
240,000
Inspect the front suspension, tie rod ends and boot seals,
replace if necessary.XX X
Change brake fluid every 24 months if using DOT 4 brake
fluid. **XXX X X
Inspect the front and rear axle fluid, change if using your
vehicle for police, taxi, fleet, offroad or frequent trailer
towing.XXX X X
Inspect the transfer case fluid. X X X X X
Inspect the CV/Universal joints. X X X X X X X X X X
Drain the fuel filter/water separator unit. X X X X X X X X X X
Replace the fuel filter. X X X X X
Adjust parking brake on vehicles equipped with four-wheel
disc brakes.XXX X X
Replace engine air cleaner filter. X X X X X
Replace air conditioning/cabin air filter X X X X X
Replace accessory drive belt(s). X X
Flush and replace the engine coolant at 10 years or
150,000 miles (240,000 km) whichever comes first.X
Change the automatic transmission fluid and filter.X
177
Mileage or time passed (whichever comes first)15,000
30,000
45,000
60,000
75,000
90,000
105,00
120,000
135,000
150,000
Or Months: 12 24 36 48 60 72 84 96 108 120
Or Kilometers:
24,000
48,000
72,000
96,000
120,000
144,000
168,000
192,000
216,000
240,000
Change automatic transmission fluid and filter if using
your vehicle for any of the following: trailer towing, snow
plowing, heavy loading, taxi, police, delivery service (com-
mercial service), off-road, desert operation or more than
50% of your driving is at sustained high speeds during hot
weather, above 90°F (32°C).XX
Change the manual transmission fluid if using your vehicle
for any of the following: trailer towing, snow plowing,
heavy loading, taxi, police, delivery service (commercial
service), off-road, desert operation or more than 50% of
your driving is at sustained high speeds during hot
weather, above 90°F (32°C).XX
Change transfer case fluid if using your vehicle for any of
the following: police, taxi, fleet, or frequent trailer towing.XX
Replace the engine timing belt, and timing belt tensioner.X
SERVICING AND MAINTENANCE
178
by gently spraying water from a garden hose
vertically down the face of the A/C condenser
(if equipped) or the back of the radiator core.
Check the engine cooling system hoses for
brittle rubber, cracking, tears, cuts, and
tightness of the connection at the coolant
recovery bottle and radiator. Inspect the en-
tire system for leaks. DO NOT REMOVE THE
COOLANT PRESSURE CAP WHEN THE
COOLING SYSTEM IS HOT.
Adding Washer Fluid
The fluid reservoir for the windshield washers
and the rear window washer (if equipped) is
shared. The fluid reservoir is located in the
engine compartment. Be sure to check the
fluid level at regular intervals. Fill the reservoir
with windshield washer solvent only (not radia-
tor antifreeze). When refilling the washer fluid
reservoir, take some washer fluid and apply it to
a cloth or towel and wipe clean the wiper
blades; this will help blade performance.
To prevent freeze-up of your windshield
washer system in cold weather, select a solu-
tion or mixture that meets or exceeds the
temperature range of your climate. This rat-
ing information can be found on most washer
fluid containers.
WARNING!
Commercial windshield washer solvents
are flammable. They could ignite and burn
you. Care must be exercised when filling or
working around the washer solution.
Brake System
In order to assure brake system performance,
all brake system components should be in-
spected periodically. Refer to the “Mainte-
nance Plan” in this section for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure
and possibly a collision. Driving with your
foot resting or riding on the brake pedal
WARNING!
can result in abnormally high brake tem-
peratures, excessive lining wear, and pos-
sible brake damage. You would not have
your full braking capacity in an emergency.
Fluid Level Check — Brake Master Cylinder
The fluid level of the master cylinder should
be checked whenever the vehicle is serviced,
or immediately if the brake system warning
light is on. If necessary, add fluid to bring
level within the designated marks on the side
of the reservoir of the brake master cylinder.
Be sure to clean the top of the master cylin-
der area before removing cap. With disc
brakes, fluid level can be expected to fall as
the brake pads wear. Brake fluid level should
be checked when pads are replaced. If the
brake fluid is abnormally low, check the sys-
tem for leaks.
Refer to “Fluids And Lubricants” in “Techni-
cal Specifications” for further information.
183
• Hardening Or Cracking
• Deformation Or Fatigue
If a wiper blade or wiper arm is damaged,
replace the affected wiper arm or blade with
a new unit. Do not attempt to repair a wiper
arm or blade that is damaged.
Wiper Blade Removal/Installation
CAUTION!
Do not allow the wiper arm to spring back
against the glass without the wiper blade
in place or the glass may be damaged.
1. Lift the wiper arm to raise the wiper blade
off of the glass, until the wiper arm is in
the full up position.
2. To disengage the wiper blade from the
wiper arm, press the release tab on the
wiper blade and while holding the wiper
arm with one hand, slide the wiper blade
down towards the base of the wiper arm.
Wiper Blade With Release Tab In
Locked Position
1 — Wiper Blade
2 — Wiper Arm
3 — Release Tab
Wiper Blade With Release Tab In
Unlocked Position
1 — Wiper Blade
2 — Wiper Arm
3 — Release TabSERVICING AND MAINTENANCE
190
Tire Repair
If your tire becomes damaged, it may be
repaired if it meets the following criteria:
• The tire has not been driven on when flat.
• The damage is only on the tread section of
your tire (sidewall damage is not repair-
able).
• The puncture is no greater thana¼ofan
inch (6 mm).
Consult an authorized tire dealer for tire re-
pairs and additional information.
Damaged Run Flat tires, or Run Flat tires that
have experienced a loss of pressure should be
replaced immediately with another Run Flat
tire of identical size and service description
(Load Index and Speed Symbol).
Run Flat Tires — If Equipped
Run Flat tires allow you the capability to drive
50 miles (80 km) at 50 mph (80 km/h) after
a rapid loss of inflation pressure. This rapid
loss of inflation is referred to as the Run Flat
mode. A Run Flat mode occurs when the tire
inflation pressure is of/or below 14 psi
(96 kPa). Once a Run Flat tire reaches therun flat mode it has limited driving capabili-
ties and needs to be replaced immediately. A
Run Flat tire is not repairable.
It is not recommended driving a vehicle
loaded at full capacity or to tow a trailer while
a tire is in the run flat mode.
See the tire pressure monitoring section for
more information.
Tire Spinning
When stuck in mud, sand, snow, or ice con-
ditions, do not spin your vehicle's wheels
above 30 mph (48 km/h) or for longer than
30 seconds continuously without stopping.
Refer to “Freeing A Stuck Vehicle” in “In
Case Of Emergency” for further information.
WARNING!
Fast spinning tires can be dangerous.
Forces generated by excessive wheel
speeds may cause tire damage or failure. A
tire could explode and injure someone. Do
not spin your vehicle's wheels faster than
30 mph (48 km/h) for more than 30 sec-
WARNING!
onds continuously when you are stuck, and
do not let anyone near a spinning wheel,
no matter what the speed.
Tread Wear Indicators
Tread wear indicators are in the original
equipment tires to help you in determining
when your tires should be replaced.
These indicators are molded into the bottom
of the tread grooves. They will appear as
bands when the tread depth becomes a
1/16 of an inch (1.6 mm). When the tread is
Tire Tread
1 — Worn Tire
2 — New Tire
195