the maximum level because if the
UREA freezes the system can be
damaged. Follow the instructions in
the “Topping up
AdBlue®
diesel
emissions additive (UREA)” paragraph
in this chapter.
If the UREA is spilled on painted
surfaces or aluminium, immediately
clean the area with water and use
absorbent material to collect the
fluid that has been spilled on the
ground.
Do not try to start the engine if
UREA was accidentally added to
the Diesel fuel tank, this can result
in serious engine damage, contact
a Fiat Dealership.
Do not add additives or other
fluids to
AdBlue®
, doing so could
damage the system.
The use of non-conforming or
degraded
AdBlue®
may lead to
indications appearing on the instrument
panel display (see “Warning lights and
messages" paragraph in the “Knowing
the instrument panel” chapter).
Never pourAdBlue®
into another
container: it could be contaminated.
If theAdBlue®
runs out, see
“Warning lights and messages"
paragraph in the “Knowing the
instrument panel” chapter to continue
using the car normally.
AdBlue®
(UREA) storage
AdBlue®
(UREA) is considered a very
stable product with a long shelf life.
Stored at temperatures LOWER than
32°C, it has a shelf life of at least one
year.
Follow the instructions on the label of
the container.
Fuel storage - Diesel Fuel
139)
In case of the storage of massive
amounts of fuel, good maintenance is
essential. The fuel contaminated with
water favours the proliferation of
"microbes". These microbes create a
"slime" that can clog the filter system
and fuel pipes. Remove water from the
supply tank and regularly replace the
filter pipe.
NOTE When a Diesel engine runs out
of fuel, air is blown through the fuel
system.
Emergency refuelling
If there is no fuel in the car or the supply
circuit is completely empty, proceed as
follows to reintroduce fuel to the tank:
open the boot and take adaptor 3
fig. 133, located in the tool box or in the
Fix&Go kit container (according to the
versions);
open flap 1 fig. 131, as described
previously;
introduce the adaptor in the filler as
shown and refuel;
after refuelling, remove the adapter
and close the flap;
finally refit the adaptor in the boot.
Versions with LPG system
The gas filler is located next to the
petrol filler cap. It has a "non return",
located in the filler body itself.
To access the filler 2 fig. 134 open the
access flap 1.
Observe the following precautions
during the refuelling operation:
switch off the engine;
apply the handbrake;
ignition key turned to the OFF
position;
do not smoke;
hand the special adapter over to the
qualified LPG refuelling personnel.
13307206J0002EM
141
Thousands of miles9 182736455463728190
Thousands of kilometres15 30 45 60 75 90 105 120 135 150
Years12345678910
Replace the toothed timing drive belt (1.4 16V 95 HP
E6 versions / 1.4 16V 95 HP E4 versions / 1.4 T-jet
120 HP versions / 1.4 T-jet 120 HP LPG versions)(4)
Replace the accessory drive belt(s) (1.4 16V 95 HP
E6 versions / 1.4 16V 95 HP E4 versions / 1.4 T-jet
120 HP versions / 1.4 T-jet 120 HP LPG versions)(4)
Replace the accessory drive belt(s) (1.6 E.TorQ
E6 versions / 1.6 E.TorQ E4 versions)
Replace the air cleaner cartridge (1.4 16V 95 HP
E6 versions / 1.4 16V 95 HP E4 versions / 1.4 T-jet
120 HP versions / 1.4 T-jet 120 HP LPG versions)(8)
Replace the air cleaner cartridge (1.6 E.TorQ E6 versions /
1.6 E.TorQ E4 versions)(8)
Replace the oxygen sensor (1.4 16V 95 HP E4 versions /
1.6 E.TorQ E4 versions)(9)
Change the brake fluid(10)
(4) The maximum mileage is 120,000 km. The belt must be replaced every 6 years, regardless of distance travelled. If the vehicle is used in heavy conditions (dusty
areas, especially severe weather conditions, very low or very high temperatures for extended periods, urban driving, long periods of idling), the maximum mileage
is 60,000 km. The belt must be replaced every 4 years regardless of the mileage.
(8) If the vehicle is used in dusty areas, you are advised to change this filter every 15,000 km.
(9) This operation must be performed if the vehicle is used in one of the following countries: Algeria, Bahrain, Angola, Bolivia, Cameroon, Congo, El Salvador,
Ethiopia, Philippines, Gabon, Ghana, Jordan, Guatemala, Honduras, Kenya, Libya, Madagascar, Malawi, Mali, Mauritania, Mozambique, Panama, Peru, Uganda,
Zambia, Zimbabwe.
(10) The brake fluid replacement has to be done every two years, irrespective of the mileage.
184
SERVICING AND CARE
SCHEDULED SERVICING PLAN (Diesel versions)
WARNING: Once you have carried out the last intervention in the table, continue with the scheduled servicing, maintaining the
frequency indicated in the plan by marking each operation with a dot or dedicated note. Warning: simply restarting the
maintenance from the start of the plan may cause the allowed interval to be exceeded for some operations!
Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Check tyre condition/wear and adjust pressure, if
necessary. Check quick tyre repair kit recharge
conditions/expiry date (if provided)
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel
warning lights, etc.)
Check and, if necessary, top up fluid levels(1) (2)
Check exhaust emissions
Use the diagnosis socket to check operation of engine
control, emissions and engine oil deterioration system (the
latter, where provided)(3)
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
(2) Consumption of additive for emissions (UREA) depends on the condition of use of the vehicle and is indicated by a warning light and message on the instrument
panel (for versions/markets, where provided).
(3) If the "remaining percentage of efficient engine oil" detected by the vehicle diagnostics is lower than or equal to 20%, it is advisable to replace the engine oil and
engine filter in order to avoid another service operation after a short time.
186
SERVICING AND CARE
REGULAR CHECKS
Every1,000km or before long trips
check and, if necessary, top up:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of windscreen wash/wipe
system and positioning/wear of wiper
blades;
check and top up additive level for
AdBlue®
Diesel emissions (UREA) (for
versions/markets, where provided);
Every3,000km, check and top up if
required: engine oil level.
DEMANDING USE OF THE
CAR
If the car is used mainly under one of
the following conditions:
dusty roads;
short, repeated journeys (less than
7-8 Km) at sub-zero outdoor
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and
rubber elements (gaiters/sleeves/
bushes, etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
check and, if necessary, replace air
cleaner;
Restore additive level forAdBlue®
Diesel emissions (UREA) (for
versions/markets, where applicable),
when the warning light comes on or the
message on the instrument panel
appears;
190
SERVICING AND CARE
167)If the engine oil is being topped up,
wait for the engine to cool down before
loosening the filler cap, particularly for
vehicles with aluminium cap (where
provided). WARNING: risk of burns!
168)The cooling system is pressurised. If
the cap needs replacing, do so with
another original or the effectiveness of the
system may be compromised. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.
169)Do not travel if the windscreen
washer reservoir is empty: using the
windscreen washer is essential for
improving visibility. Repeated operation of
the system without fluid could damage or
cause rapid deterioration of some system
components.
170)Some commercial additives for
windscreen washer fluid are flammable.
The engine compartment contains hot
components which may start a fire.
171)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
172)The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineral-based. Use of mineral
type fluids will damage the special rubber
seals of the braking system beyond repair.
173)Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep open flames away from the
battery and do not use objects that might
create sparks: risk of explosion and fire.
174)Using the battery with insufficient fluid
irreparably damages the battery and may
cause an explosion.175)When performing any operation on
the battery or near it, always protect your
eyes with special goggles.
IMPORTANT
72)Be careful not to confuse the various
types of fluids while topping up: they are
not compatible with each other! Topping up
with an unsuitable fluid could severely
damage your vehicle.
73)The oil level must never exceed the
MAX. mark.
74)Always top up using engine oil of the
same specifications as that already in the
engine.
75)PARAFLU
UPprotective anti-freeze is
used in the engine cooling system. Use
fluid of the same type as that contained in
the cooling system for any top-ups.
PARAFLU
UPfluid cannot be mixed with
any other type of fluid. If this happens, do
not start the engine under any
circumstances and contact a Fiat
Dealership.
76)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
77)If the vehicle must remain unused for a
long time at a very low temperature,
remove the battery and take it to a warm
place, to avoid freezing.78)Incorrect installation of electric and
electronic devices may cause severe
damage to your car. After purchasing your
vehicle, if you wish to install any
accessories (e.g. anti-theft, radio phone,
etc.), go to a Fiat Dealership, which will
suggest the most suitable devices and
advise you whether a higher capacity
battery needs to be installed.
IMPORTANT
3)The used engine oil and the filter that has
been replaced contain substances that are
harmful to the environment. To change the
oil and filters, we advise you to contact a
Fiat Dealership.
4)Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to contact a
Fiat Dealership to have the fluid changed.
5)Batteries contain substances which are
very dangerous for the environment. For
battery replacement, contact a Fiat
Dealership.
202
SERVICING AND CARE
SERVICING
PROCEDURES
79) 80) 81)
The following pages contain the rules
on therequiredmaintenance
envisaged by the technical personnel
who designed the vehicle.
In addition to these specific
maintenance instructions specified for
routine scheduled servicing, there are
other components which may require
intervention or replacements over the
vehicle’s life cycle.
ENGINE OIL
Engine oil level check
82)
To ensure correct engine lubrication, the
oil must always be kept at the
prescribed level (see "Engine
compartment" in this chapter).
ENGINE OIL FILTER
Replacing the engine oil filter
The engine oil filter must be replaced
each time the engine oil is changed.
It is advisable to replace it with a
genuine spare part, specifically
designed for this vehicle.
AIR FILTER
176)
Replacing the air cleaner
See the "Scheduled servicing plan" for
the correct servicing intervals.
It is advisable to replace it with a
genuine spare part, specifically
designed for this vehicle.
AIR CONDITIONING
SYSTEM MAINTENANCE
83) 84)
To ensure the best possible
performance, the air conditioning
system must be checked and undergo
maintenance at a Fiat Dealership at the
beginning of the summer.
WINDSCREEN / REAR
WINDOW WIPERS
177)
Periodically clean the windscreen and
rear window and rubber profile of the
windscreen/rear window wiper blades,
using a sponge or a soft cloth and a
non-abrasive detergent. This eliminates
the salt or impurities accumulated when
driving.
Prolonged operation of the windscreen
window wipers with dry glass may
cause the deterioration of the blades, in
addition to abrasion of the surface of
the glass.To eliminate the impurities on the dry
glass, always operate the
windscreen/rear window washers.
In the case of very low outdoor
temperatures (below 0 °C), ensure that
the movement of the rubber part in
contact with the glass is not
obstructed, before activating the
windscreen/rear window wiper. Use a
suitable deicing product to release it if
required.
Do not use the windscreen wipers to
remove frost or ice.
Also avoid contact of the rubber profile
of the blades with petroleum derivatives
such as engine oil, petrol, etc.
IMPORTANT The envisaged life of the
windscreen and rear window wiper
blades varies according to the usage
frequency. In any case, it is advisable to
replace the blades approximately once
a year. When the blades are worn,
noise, marks on the glass or streaks of
water may be noticed. In the presence
of these conditions, clean the wiper
blades or, if necessary, replace them.
IMPORTANT Driving with worn
windscreen/rear window wiper blades
is a serious hazard, because visibility is
reduced in bad weather.
204
SERVICING AND CARE
IMPORTANT INFORMATION AND RECOMMENDATIONS
WARNING
INTERIOR FITTINGS
Do not travel with the storage compartment open: it may injure the front seat occupants in the event of an accident.
The cigar lighter gets extremely hot. Handle it carefully and make sure that children don’t use it: risk of fire and/or burns.
Do not use the ashtray as a waste paper basket: it may catch fire in contact with cigarette stubs.
ROOF RACK/SKI RACK
Before driving, make sure that the transversal bars have been fitted properly.
ENVIRONMENTAL PROTECTION SYSTEMS
The catalytic converter and particulate filter (DPF) reach very high temperatures during operation. Therefore do not park the
vehicle on flammable materials (e.g. grass, dry leaves, pine needles, etc.): fire hazard.
FUEL
Modifications or repairs to the supply system that are not carried out correctly or do not take the system technical
specifications into account can cause malfunctions leading to the risk of fire.
IMPORTANT
ROOF RACK/SKI RACK
Never exceed the maximum permitted loads (see the "Weights" paragraph in the "Technical specifications" chapter).
Fully comply with the regulations in force concerning maximum clearance.
IMPORTANT
THE KEYS
Used batteries may be harmful to the environment if not disposed of correctly. They must be disposed of as specified by law
in the special containers or taken to a Fiat Dealership, which will take care of their disposal.
290