2020 CHEVROLET MALIBU manual transmission

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
246 Vehicle Care
FusesUsage
48 Electric brake boost–HEV
49 DC DC converter 2
50 –
51 –
52 –
53 –
54 –
55 –
56 Starter motor
57 –
58 –
59 High-beam headlamps Left/Right
60 Cooling fan
61 –
62 –
63 –
65 Air conditioning
67 – Fuses
Usage
68 –
69 –
70 –
72 Starter pinion
74 –
75 Engine control module main
76 Engine control module sense
78 Horn
79 Washer pump
81 Transmission control module/Engine control
module
82 –
83 Ignition coil
84 Powertrain on engine
85 Shunt
86 Shunt
87 –
88 Aeroshutter Fuses
Usage
89 –
91 –
92 Traction power inverter module/Motor
generator unit
pump–HEV/
Transmission oil
pump –non HEV
93 Automatic headlamp leveling
95 –
96 –
97 –
99 Coolant pump
Relays Usage
4 –
20 Rear window defogger
25 Front wiper control
31 Run/Crank
37 Front wiper speed

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
248 Vehicle Care
The vehicle may not be equipped
with all of the fuses, relays, and
features shown.Fuses Usage
F1 Left power windows
F2 Right power windows
F3 – Fuses Usage
F4 Heating, ventilation, and air conditioning
blower
F5 Body control module 2 (without Stop/Start
option)
F6 Left rear heated seat
F7 Right rear heated seat Fuses Usage
F8 Body control module 3
F9 Engine control module/Rear
battery-HEV
F10 Body control module 2 (with Stop/Start
option)
F11 –
F12 –
F13 –
F14 –
F15 Transmission control module (with Stop/
Start option)
F16 Amplifier
F17 Seat power lumbar
F18 –
F19 –
F20 Body control module 1 (without Stop/Start
option)
F21 Body control module 4

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
Vehicle Care 255
For example, if the tire size
aspect ratio is 60, as shown in
item (3) of the illustration, it
would mean that the tire's
sidewall is 60 percent as high as
it is wide.
(4) Construction Code
:A letter
code is used to indicate the type
of ply construction in the tire.
The letter “R”means radial ply
construction; the letter “D”
means diagonal or bias ply
construction.
(5) Rim Diameter
:Diameter of
the wheel in inches.
(6) Service Description
:These
characters represent the load
index and speed rating of the
tire. The load index represents
the load carrying capacity a tire
is certified to carry. The speed
rating is the maximum speed a
tire is certified to carry a load.
Tire Terminology and
Definitions
Air Pressure:The amount of
air inside the tire pressing
outward on each square inch of
the tire. Air pressure is
expressed in kPa (kilopascal)
or psi (pounds per square inch).
Accessory Weight
:The
combined weight of optional
accessories. Some examples of
optional accessories are
automatic transmission, power
windows, power seats, and air
conditioning.
Aspect Ratio
:The relationship
of a tire's height to its width.
Belt
:A rubber coated layer of
cords between the plies and the
tread. Cords may be made from
steel or other reinforcing
materials. Bead
:The tire bead contains
steel wires wrapped by steel
cords that hold the tire onto
the rim.
Bias Ply Tire
:A pneumatic tire
in which the plies are laid at
alternate angles less than
90 degrees to the centerline of
the tread.
Cold Tire Pressure
:The
amount of air pressure in a tire,
measured in kPa (kilopascal)
or psi (pounds per square inch)
before a tire has built up heat
from driving. See Tire Pressure
0 257.
Curb Weight
:The weight of a
motor vehicle with standard and
optional equipment including the
maximum capacity of fuel, oil,
and coolant, but without
passengers and cargo.
DOT Markings
:A code molded
into the sidewall of a tire
signifying that the tire is in
compliance with the U.S.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
272 Vehicle Care
If a front tire fails, the flat tire
creates a drag that pulls the vehicle
toward that side. Take your foot off
the accelerator pedal and grip the
steering wheel firmly. Steer to
maintain lane position, and then
gently brake to a stop, well off the
road, if possible.
A rear blowout, particularly on a
curve, acts much like a skid and
may require the same correction as
used in a skid. Stop pressing the
accelerator pedal and steer to
straighten the vehicle. It may be
very bumpy and noisy. Gently brake
to a stop, well off the road,
if possible.
{Warning
Driving on a flat tire will cause
permanent damage to the tire.
Re-inflating a tire after it has been
driven on while severely
underinflated or flat may cause a
blowout and a serious crash.
Never attempt to re-inflate a tire(Continued)
Warning (Continued)
that has been driven on while
severely underinflated or flat.
Have your dealer or an authorized
tire service center repair or
replace the flat tire as soon as
possible.
{Warning
Lifting a vehicle and getting under
it to do maintenance or repairs is
dangerous without the
appropriate safety equipment and
training. If a jack is provided with
the vehicle, it is designed only for
changing a flat tire. If it is used for
anything else, you or others could
be badly injured or killed if the
vehicle slips off the jack. If a jack
is provided with the vehicle, only
use it for changing a flat tire. If a tire goes flat, avoid further tire
and wheel damage by driving slowly
to a level place, well off the road,
if possible. Turn on the hazard
warning flashers. See
Hazard
Warning Flashers 0128.
{Warning
Changing a tire can be
dangerous. The vehicle can slip
off the jack and roll over or fall
causing injury or death. Find a
level place to change the tire. To
help prevent the vehicle from
moving:
1. Set the parking brake firmly.
2. Put an automatictransmission in P (Park) or a
manual transmission in
1 (First) or R (Reverse).
3. Turn off the engine and do not restart while the vehicle
is raised.
4. Do not allow passengers to remain in the vehicle.
(Continued)

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
Vehicle Care 287
2. Discharged Battery RemoteNegative Terminal
3. Good Battery Remote Negative Terminal
4. Good Battery Remote Positive Terminal
The vehicle has a remote
positive (+) terminal under a trim
cover. It is under the cover of the
engine compartment fuse block on
the driver side of the engine
compartment. See Engine
Compartment Overview 0216. You
should always use this remote
positive (+) terminal.
The jump start negative ground
terminal for the discharged battery
is on the shock tower on the driver
side of the engine compartment.
1. Check the other vehicle. It must have a 12-volt battery
with a negative ground system.
Caution
If the other vehicle does not have
a 12-volt system with a negative
ground, both vehicles can be
damaged. Only use a vehicle that
has a 12-volt system with a
negative ground for jump starting.
2. Position the two vehicles so that they are not touching.
3. Set the parking brake firmly on both vehicles. Put an automatic
transmission in P (Park) or a
manual transmission in Neutral
before setting the parking
brake.
Caution
If any accessories are left on or
plugged in during the jump
starting procedure, they could be
damaged. The repairs would not
be covered by the vehicle
(Continued)
Caution (Continued)
warranty. Whenever possible, turn
off or unplug all accessories on
either vehicle when jump starting.
4. Turn the ignition off and switch off all lights and accessories in
both vehicles, except the
hazard warning flashers if
needed.
{Warning
An electric fan can start up even
when the engine is not running
and can injure you. Keep hands,
clothing, and tools away from any
underhood electric fan.
{Warning
Using a match near a battery can
cause battery gas to explode.
People have been hurt doing this,
(Continued)

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
290 Vehicle Care
.How far will the vehicle be
towed? Some vehicles have
restrictions on how far and how
long they can tow.
. Does the vehicle have the
proper towing equipment? See
your dealer or trailering
professional for additional advice
and equipment
recommendations.
. Is the vehicle ready to be
towed? Just as preparing the
vehicle for a long trip, make sure
the vehicle is prepared to be
towed.Dinghy Towing (2.0L
Engine Only)
To tow the vehicle from the front
with all four wheels on the ground:
1. Position the vehicle to be towed and secure it to the
towing vehicle.
2. Start the vehicle.
3. Shift the transmission to N (Neutral).
4. Turn the vehicle off. Leave the transmission in N (Neutral). 5. Disconnect the negative (–)
battery cable at the battery.
See “Negative Battery Cable
Disconnection” underBattery -
North America 0232.
Vehicles being dinghy towed should
be run at the beginning of each day
and at each fuel stop for about
five minutes. This will ensure proper
lubrication of transmission
components.
Caution
If 105 km/h (65 mph) is exceeded
while towing the vehicle, it could
be damaged. Never exceed
105 km/h (65 mph) while towing
the vehicle.
Caution
Use of a shield mounted in front
of the vehicle grille could restrict
airflow and cause damage to the
transmission. The repairs would (Continued)

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
Vehicle Care 291
Caution (Continued)
not be covered by the vehicle
warranty. If using a shield, only
use one that attaches to the
towing vehicle.
Caution
Do not tow a vehicle with the front
drive wheels on the ground if one
of the front tires is a compact
spare tire. Towing with two
different tire sizes on the front of
the vehicle can cause severe
damage to the transmission.
Dinghy Towing (All Except 2.0L
Engine)
Caution
If the vehicle is towed with all four
wheels on the ground, the drive
unit could be damaged. Repairs
would not be covered by the
vehicle warranty. Do not tow the
vehicle with all four wheels on the
ground.
This vehicle is not designed to be
towed with all four wheels on the
ground.
Dolly Towing
Tow the vehicle with the two rear
wheels on the ground and the front
wheels on a dolly.
To tow the vehicle with two wheels
on the ground and a dolly: 1. Put the front wheels on a dolly.
2. Put the shift lever in P (Park).
3. Secure the vehicle to the dolly.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/16/19
Service and Maintenance 305
.Check engine coolant level. See
Cooling System 0225.
. Check windshield washer fluid
level. See Washer Fluid 0229.
. Check tire inflation pressures.
See Tire Pressure 0257.
. Inspect tire wear. See Tire
Inspection 0264.
. Visually check for fluid leaks.
. Inspect brake system. See
Exterior Care 0292.
. Visually inspect steering,
suspension, and chassis
components for damage,
including cracks or tears in the
rubber boots, loose or missing
parts, or signs of wear at least
once a year. See Exterior Care
0 292.
. Inspect power steering for
proper attachment, connections,
binding, leaks, cracks,
chafing, etc.
. Visually inspect halfshafts and
drive shafts for excessive wear,
lubricant leaks, and/or damage
including: tube dents or cracks, constant velocity joint or
universal joint looseness,
cracked or missing boots, loose
or missing boot clamps, center
bearing excessive looseness,
loose or missing fasteners, and
axle seal leaks.
. Check restraint system
components. See Safety System
Check 052.
. Visually inspect fuel system for
damage or leaks.
. Visually inspect exhaust system
and nearby heat shields for
loose or damaged parts.
. Lubricate body components. See
Exterior Care 0292.
. Check starter switch. See Starter
Switch Check 0234.
. Check automatic transmission
shift lock control function. See
Automatic Transmission Shift
Lock Control Function Check
0234. .
Check parking brake and
automatic transmission park
mechanism. See Park Brake and
P (Park) Mechanism Check
0 235.
. Check accelerator pedal for
damage, high effort, or binding.
Replace if needed.
. Visually inspect gas strut for
signs of wear, cracks, or other
damage. Check the hold open
ability of the strut. If the hold
open ability is low, service the
gas strut. See Gas Strut(s)
0 236.
. Check tire sealant expiration
date, if equipped. See Tire
Sealant and Compressor Kit
0 273.
. Inspect sunroof track and seal,
if equipped. See Sunroof030.