Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
228 Vehicle Care
1.5L L4 Turbo and 2.0L L4 TurboCoolant Surge Tank
3. Fill the coolant surge tank with the proper mixture to 5-10 mm
(0.2-0.4 in) above the mid-point
on the coolant surge tank.
4. With the coolant surge tank cap off, start the engine and let
it run until the upper radiator
hose starts getting hot. Watch
out for the engine cooling fan.
By this time, the coolant level
inside the coolant surge tank
may be lower. If the level is
lower, add more of the proper
mixture to the coolant surge
tank until the level reaches 5-10 mm (0.2-0.4 in) above the
mid-point on the coolant
surge tank.
5. Replace the cap tightly.
6. Check the level in the surge tank when the cooling system
has cooled down. If the coolant
is not at the proper level,
repeat Steps 1–6 and reinstall
the pressure cap. If the coolant
still is not at the proper level
when the system cools down
again, see your dealer.
Caution
If the pressure cap is not tightly
installed, coolant loss and engine
damage may occur. Be sure the
cap is properly and tightly
secured.
Engine Overheating
The vehicle has an engine coolant
temperature gauge on the
instrument cluster to warn of engine
overheating. See Engine Coolant
Temperature Gauge 0101. If the decision is made not to lift the
hood when this warning appears,
get service help right away. Contact
your dealer for additional
information.
If the decision is made to lift the
hood, make sure the vehicle is
parked on a level surface.
Then check to see if the engine
cooling fans are running. If the
engine is overheating, both fans
should be running. If they are not,
do not continue to run the engine.
Have the vehicle serviced.
Caution
Do not run the engine if there is a
leak in the engine cooling system.
This can cause a loss of all
coolant and can damage the
system and vehicle. Have any
leaks fixed right away.
Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
246 Vehicle Care
FusesUsage
48 Electric brake boost–HEV
49 DC DC converter 2
50 –
51 –
52 –
53 –
54 –
55 –
56 Starter motor
57 –
58 –
59 High-beam headlamps Left/Right
60 Cooling fan
61 –
62 –
63 –
65 Air conditioning
67 – Fuses
Usage
68 –
69 –
70 –
72 Starter pinion
74 –
75 Engine control module main
76 Engine control module sense
78 Horn
79 Washer pump
81 Transmission control module/Engine control
module
82 –
83 Ignition coil
84 Powertrain on engine
85 Shunt
86 Shunt
87 –
88 Aeroshutter Fuses
Usage
89 –
91 –
92 Traction power inverter module/Motor
generator unit
pump–HEV/
Transmission oil
pump –non HEV
93 Automatic headlamp leveling
95 –
96 –
97 –
99 Coolant pump
Relays Usage
4 –
20 Rear window defogger
25 Front wiper control
31 Run/Crank
37 Front wiper speed
Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/16/19
Service and Maintenance 305
.Check engine coolant level. See
Cooling System 0225.
. Check windshield washer fluid
level. See Washer Fluid 0229.
. Check tire inflation pressures.
See Tire Pressure 0257.
. Inspect tire wear. See Tire
Inspection 0264.
. Visually check for fluid leaks.
. Inspect brake system. See
Exterior Care 0292.
. Visually inspect steering,
suspension, and chassis
components for damage,
including cracks or tears in the
rubber boots, loose or missing
parts, or signs of wear at least
once a year. See Exterior Care
0 292.
. Inspect power steering for
proper attachment, connections,
binding, leaks, cracks,
chafing, etc.
. Visually inspect halfshafts and
drive shafts for excessive wear,
lubricant leaks, and/or damage
including: tube dents or cracks, constant velocity joint or
universal joint looseness,
cracked or missing boots, loose
or missing boot clamps, center
bearing excessive looseness,
loose or missing fasteners, and
axle seal leaks.
. Check restraint system
components. See Safety System
Check 052.
. Visually inspect fuel system for
damage or leaks.
. Visually inspect exhaust system
and nearby heat shields for
loose or damaged parts.
. Lubricate body components. See
Exterior Care 0292.
. Check starter switch. See Starter
Switch Check 0234.
. Check automatic transmission
shift lock control function. See
Automatic Transmission Shift
Lock Control Function Check
0234. .
Check parking brake and
automatic transmission park
mechanism. See Park Brake and
P (Park) Mechanism Check
0 235.
. Check accelerator pedal for
damage, high effort, or binding.
Replace if needed.
. Visually inspect gas strut for
signs of wear, cracks, or other
damage. Check the hold open
ability of the strut. If the hold
open ability is low, service the
gas strut. See Gas Strut(s)
0 236.
. Check tire sealant expiration
date, if equipped. See Tire
Sealant and Compressor Kit
0 273.
. Inspect sunroof track and seal,
if equipped. See Sunroof030.
