Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Introduction 5
No. Description1 Vehicle noise emission
control information
2 VIN, weight rating, and
Greenhouse Gas (GHG)
emissions
3 NO STEP instruction
4 Engine oil level
5 Engine oil level notice
6 Certified clean idle label
7 Towing
8 Engine cooling
9 Fan blade
10 Automatic transmission fluid
level
11 ID plate
12 Power steering fluid
13 Power steering fluid
14 Engine coolant level
15 Starting aids All models
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
52 Instruments and Controls
Instruments and
Controls
Controls
Steering Wheel Adjustment . . . . 53
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Windshield Wiper/Washer . . . . . . 54
Power Outlets . . . . . . . . . . . . . . . . . 55
Warning Lights, Gauges, and
Indicators
Warning Lights, Gauges, andIndicators . . . . . . . . . . . . . . . . . . . . 56
Instrument Cluster . . . . . . . . . . . . . 57
Speedometer . . . . . . . . . . . . . . . . . . 58
Odometer . . . . . . . . . . . . . . . . . . . . . . 58
Trip Odometer . . . . . . . . . . . . . . . . . 58
Tachometer . . . . . . . . . . . . . . . . . . . . 59
Fuel Gauge . . . . . . . . . . . . . . . . . . . . 59
Engine Coolant Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . . 60
Diesel Exhaust Fluid (DEF) Gauge . . . . . . . . . . . . . . . . . . . . . . . . 60
Seat Belt Reminders . . . . . . . . . . . 60
Battery Warning Light . . . . . . . . . . 61
Malfunction Indicator Lamp (Check Engine Light) . . . . . . . . . 61
Service Vehicle Soon Light . . . . 62 Brake System Warning Light
(Parking Brake Light) . . . . . . . . . 62
Antilock Brake System (ABS) Warning Light . . . . . . . . . . . . . . . . 64
Exhaust Brake Light . . . . . . . . . . . 65
Service Transmission Warning
Light . . . . . . . . . . . . . . . . . . . . . . . . . 65
Automatic Transmission Fluid Temperature Warning Light . . . 66
Overdrive Off Light . . . . . . . . . . . . . 66
Wait-to-Start Light . . . . . . . . . . . . . 67
Engine Oil Pressure Light . . . . . . 67
Engine Oil Level Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . 67
Diesel Exhaust Fluid (DEF) Warning Light . . . . . . . . . . . . . . . . 68
Engine Shutdown Warning Light . . . . . . . . . . . . . . . . . . . . . . . . . 68
Idle Shutdown Light . . . . . . . . . . . . 68
Reduced Engine Power Light . . . . . . . . . . . . . . . . . . . . . . . . . 69
High-Beam On Light . . . . . . . . . . . 69
Daytime Running Lamps (DRL) Indicator Light . . . . . . . . . . . . . . . . 69
Cruise Control Light . . . . . . . . . . . 70
Information Displays
Driver Information Center (DIC) . . . . . . . . . . . . . . . . . 70
Vehicle Messages
Vehicle Messages . . . . . . . . . . . . . 74
Warning Buzzers . . . . . . . . . . . . . . 79
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Instruments and Controls 73
display. Complete the resetting by
pressing and holding the DIC
selector for more than two seconds.
To cancel the setting procedure,
press the DIC selector once. The
display will go back to the previous
screen.
Resetting/Setting the Change
Interval (Odometer Reading)
Engine Oil and Filter Light :On
the DIC, go to the engine oil and
filter light. Enter the resetting screen
by pressing and holding the DIC
selector for more than two seconds.
Complete the resetting by pressing
and holding the DIC selector for
more than two seconds.
Transmission and Differential
Gear Oil Light, Fuel Filter Light,
Power Steering Fluid Light, and
Tire Rotation Light : On the DIC,
go to the particular maintenance
item to reset/adjust. Enter the
setting change screen by pressing
and holding the DIC selector. Set
the change interval by turning the
DIC selector. (Transmission and
Differential Oil, Steering Fluid, and Tire Rotation Only). Turn clockwise
to increase distance and
counterclockwise to decrease
distance. The distance increases
and decreases by 4,000 km
(2,500 mi) increments. Complete the
resetting by pressing and holding
the DIC selector.
Transmission and Differential Gear
Oil and Power Steering Fluid: Initial
value: 48,000 km (30,000 mi).
Adjustable minimum value:
32,000 km (20,000 mi). Adjustable
maximum value: 48,000 km
(30,000 mi).
Tire Rotation: Initial value: OFF.
Adjustable minimum value:
6,000 km (4,000 mi). Adjustable
maximum value: 62,000 km
(39,000 mi).
Starter Indicator Light :
On the
DIC, go to the starter indicator light.
Enter the resetting screen by
pressing and holding the DIC
selector for more than ten seconds.
Complete the resetting by pressing
and holding the DIC selector for
more than ten seconds. If you want to cancel the setting
procedure, press the DIC selector
once. The display will go back to the
previous screen.
Diesel Exhaust Fluid (DEF)
Gauge
With the engine control switch in the
ON position, this gauge indicates
the approximate quantity of DEF
remaining in the DEF tank. F means
the tank is full and E means the
tank is almost empty. When only
one green bar is showing, the DEF
tank is almost empty and should be
refilled soon. If the vehicle is driven
too long with only one bar, the green
will change to amber and additional
warnings and indicators will display.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
78 Instruments and Controls
MAINTENANCE ON or
MAINTENANCE OFF
This indicator displays and hides
maintenance items. When
MAINTENANCE ON is displayed,
maintenance items will be
displayed. When MAINTENANCE
OFF is displayed, maintenance
items will not be displayed.
When MAINTENANCE OFF is
displayed, there will be no display of
maintenance items such as rotation
intervals or replacement intervals
even when such intervals arrive.
ENG OIL & FILTER
When this message and light
display green, it shows the distance
remaining until the next engine oil
and filter change. When this
message displays amber, the next
change of engine oil and filter is
near or has been reached.T/M & DIFF OIL
When this message and light
display green, it shows the distance
remaining until the next
transmission oil and differential oil
change. When this message
displays amber, the next change of
transmission oil and differential oil is
near or has been reached.
FUEL FILTER
When this message and light
display green, it shows the distance
remaining until the next fuel filter
change. When this message
displays amber, the next change of
fuel filter is near or has been
reached.
STEERING OIL
When this message and light
display green, it shows the distance
remaining until the next power
steering fluid change. When this
message displays amber, the next
change of power steering fluid is
near or has been reached.TIRE ROTATION
When this message and light show
green with OFF, it means the
vehicle has been shipped from the
factory with no tire rotation interval
set. When this message displays
green it has the distance until the
next tire rotation displayed. When
this message displays amber the
next tire rotation is near or has
already been reached.
STARTER
When this message and light is
green, it displays the number of
engine starts remaining until a
starter motor is replaced. When this
message and light is amber, it
displays when the time for a starter
motor replacement is near or has
already been reached.
For the starter indicator light, the
displayed color will change from
green to amber when the display
reaches zero and the screen is
selected.
For resetting or setting maintenance
data intervals, see
Driver
Information Center (DIC) 070.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
128 Driving and Operating
Driving and
Operating
Driving Information
Driver Behavior . . . . . . . . . . . . . . . 129
Driving for Better FuelEconomy . . . . . . . . . . . . . . . . . . . . 129
Distracted Driving . . . . . . . . . . . . 130
Control of a Vehicle . . . . . . . . . . . 130
Braking . . . . . . . . . . . . . . . . . . . . . . . 134
Steering . . . . . . . . . . . . . . . . . . . . . . 140
Driving on Wet Roads . . . . . . . . 140
Hill and Mountain Roads . . . . . 141
Winter Driving . . . . . . . . . . . . . . . . 142
If the Vehicle Is Stuck . . . . . . . . 144
Emergencies (Troubleshooting) . . . . . . . . . . . 145
Emergencies (Disabled Vehicle) . . . . . . . . . . . . . . . . . . . . . 155
Starting and Operating
New Vehicle Break-In . . . . . . . . . 156
Pedals . . . . . . . . . . . . . . . . . . . . . . . . 157
Ignition Positions . . . . . . . . . . . . . 157
Starting and Stopping theVehicle . . . . . . . . . . . . . . . . . . . . . . 159
Operating Temperature . . . . . . . 162
Winter Cover . . . . . . . . . . . . . . . . . 163 Engine Heater . . . . . . . . . . . . . . . . 163
Engine Alarm and Automatic
Shutdown . . . . . . . . . . . . . . . . . . . 164
Idle Shutdown . . . . . . . . . . . . . . . . 164
High Idle System . . . . . . . . . . . . . 165
Engine Checks Before Operating . . . . . . . . . . . . . . . . . . . 166
Parking over Things That Burn . . . . . . . . . . . . . . . . . . . 167
Engine Exhaust
Engine Exhaust . . . . . . . . . . . . . . 168
Running the Vehicle WhileParked . . . . . . . . . . . . . . . . . . . . . . 170
Diesel Particulate Filter
Diesel Particulate Filter . . . . . . . 171
Diesel Exhaust Fluid
Diesel Exhaust Fluid . . . . . . . . . . 180
Automatic Transmission
Automatic Transmission . . . . . . 196
Selector Lever . . . . . . . . . . . . . . . . 205
Overdrive Off . . . . . . . . . . . . . . . . . 206
Brakes
Antilock BrakeSystem (ABS) . . . . . . . . . . . . . . . 207
Parking Brake . . . . . . . . . . . . . . . . 211
Exhaust Brake . . . . . . . . . . . . . . . . 213
Cruise Control
Cruise Control . . . . . . . . . . . . . . . . 214
Fuel
Fuel for Diesel Engines . . . . . . . 218
Biodiesel . . . . . . . . . . . . . . . . . . . . . 219
Cold Weather Operation . . . . . . 221
Water in Fuel . . . . . . . . . . . . . . . . . 221
Running Out of Fuel . . . . . . . . . . 224
Filling the Tank . . . . . . . . . . . . . . . 225
Conversions and Add-Ons
Add-On Electrical Equipment . . . . . . . . . . . . . . . . . . 227
Power Take-Off (PTO) . . . . . . . . 227
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Driving and Operating 133
Refer toEngine Coolant 0243.
. Do not put well water, river water
or other hard water in the engine
cooling system. It would hasten
the formation of rust and scale.
. If foreign matter (insects, mud,
etc.) gets stuck in the radiator's
air passages, the cooling
system's performance will
deteriorate. Check the air
passages for clogging, and
remove any foreign matter using
water under low pressure.
Refer to Exterior Care 0307.
When Turning, the Rear
Wheels will Follow Tighter
Curves than the Front Wheels
Use the mirrors to confirm safety.
Sidewinds
If the vehicle catches a sidewind
and drifts sideways, firmly grip the
steering wheel, decelerate to a
speed that allows you to stay
completely in control, and make a directional correction. The vehicle
may catch strong sidewinds in the
following situations:
.
Emerging from a tunnel
. Driving over a bridge
. Driving on an embankment
. Driving through a cutting
. Being overtaken by a large truck
or bus
. Overtaking a large truck or bus
Flat Tire
If a blowout or flat tire occurs while
you are driving, calmly grip the
steering wheel and gradually apply
the brakes to decelerate. (Hard
braking would be dangerous
because it could cause the steering
wheel to be pulled to one side.)
Stop the vehicle in a safe place, and
change the tire.
Hard Bump Under Vehicle
If the underside of the vehicle
receives a hard bump, stop in a safe
place where the vehicle will not
obstruct traffic and check for brake fluid leakage, fuel leakage and
component damage. If any part of
the vehicle is damaged or broken,
promptly have the vehicle inspected
and repaired.
Highways
.
Speeds on highways are higher
than those on regular roads, so
there is more danger. Also, a
breakdown on a highway
represents a hazard to other
vehicles and can cause a crash.
Concentrate on safe driving.
Remember to perform daily
pre-operation inspections and
use highway driving techniques.
When performing daily
pre-operation inspections,
perform the checks shown in the
table on the left with particularly
great care.
Refer to Owner Checks and
Services 0330.
. When merging with traffic on a
highway, use the turn signal
lights to indicate your intentions
ahead of time. Speed up
sufficiently when you are in the
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
152 Driving and Operating
SymptomCauseCorrective Action Reference
Uneven braking Unbalanced air pressure
in tires
Adjust to proper air
pressureSee
Wheels and
Tires 0285
Tire unevenly worn Replace tire See
Wheels and
Tires 0285
Drum brake out of
adjustment
4-
Poor wheel alignment
4-
Exhaust brake not working The electrical system is
faulty
4-
Steering wheel hard to turn Loaded too far forward Load properly -
Power steering fluid level
too low
Add fluidSee
Power
Steering Fluid
0 252
Insufficient air in front
tires Adjust to proper inflation
pressureSee
Wheels and
Tires 0285
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 229
Vehicle Care
General Information
General Information . . . . . . . . . . 230
California Proposition65 Warning . . . . . . . . . . . . . . . . . 230
California Perchlorate Materials Requirements . . . . . 230
Accessories and Modifications . . . . . . . . . . . . . . . . 230
Vehicle Checks
Doing Your OwnService Work . . . . . . . . . . . . . . . 231
Cab Tilting . . . . . . . . . . . . . . . . . . . . 233
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . . 234
Engine Cover . . . . . . . . . . . . . . . . . 235
Engine Oil . . . . . . . . . . . . . . . . . . . . 235
Automatic Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . 241
Engine Air Cleaner/Filter . . . . . . 243
Engine Coolant . . . . . . . . . . . . . . . 243
Engine Overheating . . . . . . . . . . 249
Power Steering Fluid . . . . . . . . . 252
Washer Fluid . . . . . . . . . . . . . . . . . 252
Brakes . . . . . . . . . . . . . . . . . . . . . . . 253
Brake Fluid . . . . . . . . . . . . . . . . . . . 258
Battery - North America . . . . . . 259 Fuel Filter . . . . . . . . . . . . . . . . . . . . 260
Rear Axle (Gear Oil Viscosity
Chart) . . . . . . . . . . . . . . . . . . . . . . . 261
Rear Axle (Oil Level Check) . . . . . . . . . . . . . . . . . . . . . . 262
Noise Control System . . . . . . . . 262
Automatic Transmission Shift Lock Control Function
Check . . . . . . . . . . . . . . . . . . . . . . . 264
Wiper Blade Replacement . . . . 265
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . . . 267
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . 267
Headlamps and Front Turn Signal . . . . . . . . . . . . . . . . . . . . . . . 270
Roofmarker Lamps . . . . . . . . . . . 274
Sidemarker Lamps (Including Turn Signal and Cornering
Lamps) . . . . . . . . . . . . . . . . . . . . . . 274
Taillamps, Turn Signal, Stoplamps, and Back-Up
Lamps . . . . . . . . . . . . . . . . . . . . . . 276
License Plate Lamp . . . . . . . . . . 276
Interior Lamps . . . . . . . . . . . . . . . . 277
Electrical System
Electrical System Overload . . . 277
Wheels and Tires
Wheels and Tires . . . . . . . . . . . . . 285
Tire Pressure . . . . . . . . . . . . . . . . . 297
Tire Rotation . . . . . . . . . . . . . . . . . 297
If a Tire Goes Flat . . . . . . . . . . . . 300
Jump Starting
Jump Starting - North America . . . . . . . . . . . . . . . . . . . . . 301
Towing the Vehicle
Towing the Vehicle . . . . . . . . . . . 305
Appearance Care
Exterior Care . . . . . . . . . . . . . . . . . 307
Interior Care . . . . . . . . . . . . . . . . . . 313