Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
202 Driving and Operating
To Start After Stopping
To start again after stopping your
vehicle, visually check that the
selector lever is in D, and gradually
press the accelerator pedal to
pull away.
When Parking Your Vehicle
{Warning
Do not leave your vehicle while
the engine is still running. Do not
park with the selector lever in a
position other than P or N the
vehicle may begin moving by
itself due to creeping. You may
accidentally press the accelerator
pedal when getting into the
vehicle causing it to start moving
suddenly.
When parking the vehicle, always
apply the parking brake and move
the selector lever to the P
position.(Continued)
Warning (Continued)
When parking on a slope, move
the selector lever in the P position
and block the wheels with chocks.
You and others could be seriously
injured.
1. Keep pressing the brake pedal firmly with your right foot, then
apply the parking brake.
2. Move the selector lever in the P position, check that the shift
indicator is indicating P, and
slowly ease your right foot off
the brake pedal.
3. Stop the engine and remove the key. When the selector
lever is not placed in the P
position, the shift lock system
operates and the key cannot
be removed.
See Starting and Stopping the
Vehicle 0159, and Parking Brake
0 211. If you cannot move the selector
lever from the P position after
starting the engine, perform the
following necessary checks:
.
Check that you are firmly
pressing the brake pedal.
. Check if the area where your
vehicle is parked is not a slope.
. If your vehicle is parked on a
downhill slope, the push
operation of the selector lever
may become heavy to move. In
this case, you can operate the
selector lever more smoothly by
pushing the selector lever
towards the front of the vehicle
while pushing the button.
Shift Lock System
When Starting Your Vehicle
The selector lever cannot be
operated from the P position to any
other position without the brake
pedal being pressed. Be sure to
operate the lever while pressing the
brake pedal.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Driving and Operating 203
When Parking Your Vehicle
The key cannot be removed unless
the selector lever is securely placed
in the P position (key interlock
system). Be sure to place the
selector lever in the P position when
parking the vehicle.
The shift lock system is a system for
safety to prevent incorrect operation
of the automatic transmission. Use it
correctly and drive safely.
If You Cannot Move the Selector
Lever from the P Position
Caution
When the selector cannot be
operated from the P position to
any other position even after
performing the operation below
repeatedly, the shift lock system
may have a failure. Have the
vehicle inspected at your dealer.If you cannot move the selector
lever from the P position after
starting the engine, perform the
following checks:
.
Check that you are firmly
pressing the brake pedal. When
the brake pedal is not pressed,
the shift lock system operates
and the selector lever cannot be
shifted from P to any other
position.
. Check if the area where your
vehicle is parked is not a slope.
. If your vehicle is parked on a
downside slope, the operation of
the selector lever may become
heavy to move. In this case, you
can operate the selector lever
more smoothly by moving the
selector lever towards the front
of the vehicle while pressing the
button. Releasing the Shift Lock in an
Emergency
If moving of the selector lever from
P to another position is still not
possible even after performing the
instructions given in the steps
above, with the brake pedal fully
pressed and the vehicle parked on a
flat surface, carry out the procedure
described under
“If You Cannot
Move the Selector Lever from the P
Position”.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Driving and Operating 205
Selector Lever
Move the selector lever (2) to make
a shift into each gear position.
P (Parking) :Used when the
vehicle is parked or when starting
the engine. The P position is to be
used with the parking brake. The P
and N positions are the two
positions in which the engine can be
started.
R (Reverse) : Used when backing
up the vehicle. Bring the truck to a
complete stop before moving the
selector to the R position. N (Neutral) :
Can be used when
starting the engine, but for safety,
get in the habit of starting the
engine in the P position. The N
position is used should it become
necessary to tow your truck.
D (Drive) : The D position is for all
normal forward driving. The system
automatically selects the gear
according to the vehicle speed.
Press the overdrive off switch (3) to
switch to the overdrive ON position
for greater fuel economy.
2 (Second) : May be used when
driving on downhill roads or when
the engine brake is required. Select
the 2 position at speeds below
40 km/h (25 MPH) when traveling
down a moderate grade. Return the
selector to the D position for normal
driving.
1 (Low) : Used on steep downhill
roads or when strong engine
braking is required. Return the
selector to the D position for normal
driving.
{Warning
When pulling away, always
visually check the position of the
selector lever for safety.
Only push the button for gear
selection when necessary.
Pushing the button unnecessarily
may result in unintended gear
selection.
Never move the selector to the P
position when the truck is in
motion.
Do not run the vehicle with the
transmission in neutral. Not only
will the engine brake not function,
but the transmission will also be
damaged. You and others could
be seriously injured.
When repeatedly shifting between
forward and reverse gears for a
multiple-point turn, firmly press the
brake pedal and confirm that the
vehicle is completely stopped before
operating the selector lever.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 229
Vehicle Care
General Information
General Information . . . . . . . . . . 230
California Proposition65 Warning . . . . . . . . . . . . . . . . . 230
California Perchlorate Materials Requirements . . . . . 230
Accessories and Modifications . . . . . . . . . . . . . . . . 230
Vehicle Checks
Doing Your OwnService Work . . . . . . . . . . . . . . . 231
Cab Tilting . . . . . . . . . . . . . . . . . . . . 233
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . . 234
Engine Cover . . . . . . . . . . . . . . . . . 235
Engine Oil . . . . . . . . . . . . . . . . . . . . 235
Automatic Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . 241
Engine Air Cleaner/Filter . . . . . . 243
Engine Coolant . . . . . . . . . . . . . . . 243
Engine Overheating . . . . . . . . . . 249
Power Steering Fluid . . . . . . . . . 252
Washer Fluid . . . . . . . . . . . . . . . . . 252
Brakes . . . . . . . . . . . . . . . . . . . . . . . 253
Brake Fluid . . . . . . . . . . . . . . . . . . . 258
Battery - North America . . . . . . 259 Fuel Filter . . . . . . . . . . . . . . . . . . . . 260
Rear Axle (Gear Oil Viscosity
Chart) . . . . . . . . . . . . . . . . . . . . . . . 261
Rear Axle (Oil Level Check) . . . . . . . . . . . . . . . . . . . . . . 262
Noise Control System . . . . . . . . 262
Automatic Transmission Shift Lock Control Function
Check . . . . . . . . . . . . . . . . . . . . . . . 264
Wiper Blade Replacement . . . . 265
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . . . 267
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . 267
Headlamps and Front Turn Signal . . . . . . . . . . . . . . . . . . . . . . . 270
Roofmarker Lamps . . . . . . . . . . . 274
Sidemarker Lamps (Including Turn Signal and Cornering
Lamps) . . . . . . . . . . . . . . . . . . . . . . 274
Taillamps, Turn Signal, Stoplamps, and Back-Up
Lamps . . . . . . . . . . . . . . . . . . . . . . 276
License Plate Lamp . . . . . . . . . . 276
Interior Lamps . . . . . . . . . . . . . . . . 277
Electrical System
Electrical System Overload . . . 277
Wheels and Tires
Wheels and Tires . . . . . . . . . . . . . 285
Tire Pressure . . . . . . . . . . . . . . . . . 297
Tire Rotation . . . . . . . . . . . . . . . . . 297
If a Tire Goes Flat . . . . . . . . . . . . 300
Jump Starting
Jump Starting - North America . . . . . . . . . . . . . . . . . . . . . 301
Towing the Vehicle
Towing the Vehicle . . . . . . . . . . . 305
Appearance Care
Exterior Care . . . . . . . . . . . . . . . . . 307
Interior Care . . . . . . . . . . . . . . . . . . 313
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 265
Wiper Blade Replacement
Caution
Allowing the wiper arm to touch
the windshield when no wiper
blade is installed could damage
the windshield. Any damage that
occurs would not be covered by
the vehicle warranty. Do not allow
the wiper arm to touch the
windshield.
Removal
1. Pull the wiper arm up to the vertical position.
2. While pressing the wiper-blade hook toward the arm, slide the
blade downward toward the
base of the arm.
3. With the blade and arm almostperpendicular, remove the
blade from the arm. Installation
1. Insert the blade while holding it
almost perpendicular to
the arm.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
270 Vehicle Care
Headlamps and Front
Turn Signal
Replacing the Headlamps
When the bulb has blown out,
replace it with a bulb of the
specified wattage. Be careful not to
excessively tighten the mounting
screws when replacing the
headlamp bulbs.
Do not replace a bulb with other
than the specified wattage.
Proper aiming of the headlamps is
important to ensure sufficient
illumination of the highway without
blinding other motorists. When
replacing headlamp bulbs, have the
headlamp aim adjusted at your
dealer.
When replacing a bulb, make sure
the light switch is“OFF”.
See Bulb Replacement 0267.
1. Remove the front grille (3).
Remove the screw (4) from the
center of the grille. Push up on
the tabs of the five clips (1) on
the upper side of the grille and
pull the grille toward you to
remove it. Loosen the nuts (2)
for the turn signal light.2. Remove the turn signal lamp.Open the front door. Use a
phillips head screwdriver to
remove the two screws
between the door and the cab.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 271
3. Tilt the turn signal lamp unitdown toward the front of the
vehicle and remove it.
4. Disconnect the connector (1)for the turn signal lamp from
the socket (2) and then remove
the lamp.
6. Disengage the rubber seals (2)
from the two projections (3) at
the bottom of the headlamp.
Remove the four bolts (1).
7. Disconnect the headlampconnector (5) and the parking
lamp socket (3). Remove the
headlamp assembly.
When removing the headlamp
connector, pull out the
connector while holding the
center portion of the rubber
boot. Otherwise, the headlamp
bulb will be broken.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 273
3. To install the lamps, performthe same sequence of
operations in reverse, taking
care to turn the connector
clockwise to lock it securely.
If the socket is not locked securely,
water could get inside the lamp and
lead to a breakdown.
Replacing a Front Turn
Signal Lamp
Do not replace a bulb with other
than the specified wattage. This will
cause abnormal flashing,
particularly for turn signal lamps.
When replacing a bulb, make sure
the light switch is OFF.
1. While referring to “Replacing
the Headlights”, tilt the turn
signal lamp assembly down
toward the front of the vehicle
and remove it.
2. Disconnect the connector for the turn signal light and then
remove the socket.