Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 253
properly wiped. At this time, also
check the spraying condition of the
windshield washer.
Inspect the washer fluid level
regularly, especially during bad
weather conditions.
Use a high quality premixed solvent
available at most dealers or service
stations.
Avoid hard water when mixing
windshield washer solvents. Hard
water contaminants may plug
orifices in the washer system and
reduce performance.
Do not use radiator antifreeze in the
windshield washer; it could cause
cab paint damage.
In cold weather, warm the
windshield with the defrosters
before using the washer, to help
prevent icing that may block the
driver's vision.Refilling Windshield Washer
Fluid
1. The windshield washer fluidtank (1) is located under the
instrument panel on the
passenger side.
2. Open the cap (2) and fill the tank with windshield washer
fluid.
Upon factory shipment, new
vehicles contain only tap water in
the washer fluid tank. Adjust the
concentration of the fluid to suit your
own usage. Follow the instructions provided with
the windshield washer fluid
regarding the ratio for mixing with
tap water.
Poor quality products, engine
coolant, and soapy water must not
be used. Failure to observe this
precaution can result in nozzle
blockage or damage to painted
surfaces.
The washer should never be used
while the tank is empty. Operating
the washer with the tank empty can
result in motor damage.Brakes
For the most effective braking and
for maximum life from brake system
components, follow these
suggestions:
.
Keep any obstructions from
interfering with brake pedal
travel.
. Keep tires properly inflated.
Improperly inflated tires can
reduce the efficiency of the
brakes.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
310 Vehicle Care
The application of wax to rubber
component surfaces can result in
permanent whitening.
Wax must not be applied to the
windshield. Failure to observe this
precaution can result in irregular
reflection of light, impairing
your view.
Protecting Exterior Bright Metal
Parts
Bright metal parts should be
cleaned regularly to keep their
luster. Washing with water is all that
is usually needed.
Use special care with aluminum
trim. To avoid damaging protective
trim, never use auto or chrome
polish, steam or caustic soap to
clean aluminum. A coating of wax,
rubbed to a high polish, is
recommended for all bright metal
parts.
Weatherstrip Lubrication
All weatherstrips should be
periodically lubricated (minimum of
every 6 months) with a weatherstrip
lubricant. A thin film of weatherstriplubricant should be applied using a
clean cloth. Weatherstrip lubricant
application will lengthen
weatherstrip life, help sealing, and
assist in eliminating squeaks.
Windshield Care
Wax must not be applied to the
windshield. A layer of wax can
impair your view in rainy weather
and can also lead to rough
movements of the windshield wiper.
If engine oil or grease comes into
contact with the windshield, staining
or discoloration may result. It must
be immediately cleaned away.
If not fully cleaned by the windshield
wipers, the windshield should be
cleaned using glass cleaner. If your
windshield is not clear after using
the windshield washer, or if the
wiper blade chatters when running,
wax or other material may be on the
blade or windshield.
The windshield wipers on your truck
can be pulled out from the
windshield to provide easier access
for cleaning.
Clean the outside of the windshield
with a non-abrasive cleaner. Your
windshield is clean if beads do not
form when rinsing with water. Clean
the blade by wiping with a cloth
soaked in a solution of one-half
water and one-half methanol
alcohol. Then rinse the blade with
water.
The windshield wiper arms may be
swung out, away from the glass, to
provide easy access for cleaning.
Do not hang on to the roof marker
lights while cleaning the windshield
or damage may occur (resulting in
possible water leakage).
External Diesel Engine
Cleaning
The engine does not need periodic
cleaning, nor is it recommended.
If you insist on cleaning the engine,
clean it only when it is cold, never
when it is warm or hot, and never
when the engine is running.
Spraying or pouring water or other
fluids on your engine when it is
warm or hot, or when it is running,
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Service and Maintenance 331
Recommended Daily
(Pre-operation) Inspections
These checks are in addition to, not
instead of, any legally required daily
inspections. See related topics
under "Maintenance Schedule",
especially if problems are found.
For safe and comfortable driving,
keep record of the distances driven
and the condition of the vehicle
during operation. Perform
inspections at appropriate intervals,
and perform maintenance in
accordance with the findings of the
inspections. If an inspection reveals
an abnormality or there was an
abnormality the previous time the
vehicle was driven, have the vehicle
repaired by the nearest dealer
before it is driven again.1. Components that showed abnormalities during the
previous operation
.Check components that
showed abnormalities
during the previous
operation 2. Checks performed at the
engine
.Fan belt looseness and
damage
. Engine oil level
. Engine coolant level
. Power steering fluid level
3. Checks performed from the driver's seat
.Brake fluid level
. Brake pedal free play
. Operation of meters,
gauges and warning/
indicator lights
. Engine startability,
abnormal noise and color of
exhaust gases
. Parking brake lever stroke
. Windshield washer fluid
spray condition and
windshield wiper
effectiveness
. Windshield washer fluid
level .
Steering wheel position and
free play
. Operation of horn and turn
signal lights
. Door lock operation
4. Checks performed during a walk around the vehicle
.Illumination, flashing,
contamination, damage and
obstruction of lights
. Contamination, damage ad
obstruction of windows,
mirrors and reflectors
. Leaf spring damage
. Oil, engine coolant, fuel,
brake fluid and power
steering fluid leaks
. Water separator
5. Checking wheels and tires .Air pressure
. Cracks and other damage
. Abnormal wear
. Tread depth
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Service and Maintenance 337
one side, unusual sounds when
braking, increased brake pedal
travel or harder pedal. The front and
rear brakes are attached to an auto
adjuster mechanism. If there are no
defects, as the pedal travel is
properly maintained, adjustments
are not necessary. Check regularly
that the brake fluid reservoir
(left-hand side of the instrument
panel) or HBB reservoir (5500HD,
5500XD models: left side behind the
cab) is properly filled and check for
fluid leaks. Any of these conditions
could indicate the need for brake
system inspection and/or service.
G: Exhaust System :Be alert for
any changes in the sound of the
exhaust system or any smell of
fumes. These are signs the system
may be leaking. Have it checked
and/or repaired at once. (Refer to
"Engine Exhaust Emissions Caution
(Carbon Monoxide)" under Engine
Exhaust 0168).
H: Windshield Wipers and
Washers : Check operation and
condition of the wiper blades. Check
the flow of the washer spray. I: Defroster :
Turn the outlet
selector knob to "Defroster" and the
fan speed control knob to the fully
clockwise position. Then check the
airflow from the ducts at the inside
base of the windshield.
J: Rearview Mirrors and Sun
Visors : Check that friction joints
hold mirrors and sun visors in place.
K: Horn : Sound the horn, now and
then, to be sure it works.
L: Lap-Shoulder Belts : Check the
seat belt system (including webbing,
buckles, latch plates and anchors)
for proper operation, and for
damage.
M: Seat Adjusters : When
adjusting the driver's manual seat,
be sure the seat adjusters latch by
pushing the seat forward and
backward. Do not attempt to adjust
the seat when the vehicle is in
motion.
N: Lamps : Check panel lighting,
warning lamps, indicator lamps and
interior lamps. On the outside,
check: license plate lamps, side
marker lamps, reflectors on outside mirrors, headlamps, parking lamps,
identification and clearance lamps,
taillights, brake lamps, turn signals,
cornering lamps, backup lamps and
hazard warning flashers. Have
headlamp aim checked immediately
if beams seem improperly aimed.
O: Glass, Mirrors, Lights and/or
Reflectors Condition :
Look for
broken, scratched, dirty or damaged
glass, mirrors, lamps or reflectors
that could reduce the view or
visibility, or cause injury. Replace,
clean or repair promptly.
P: Door Latches : Check that doors
close, latch and lock tightly. Check
for broken, damaged or missing
parts that might prevent tight
latching.
Q :Tilt Cab (Driving Position) : Be
sure the tilt lever is down and
locked.
R: Fluid Leaks : Check for fuel,
water, oil or other fluid leaks by
looking at the surface beneath the
vehicle after it has been parked for
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
340 Service and Maintenance
UsageFluid/Lubricant
Engine Oil Engine oils with the letters CK-4 are required for your vehicle. The CK-4
designation can appear either alone or in combination with other American
Petroleum Institute (API) designations, such as API CK-4/SL. These letters
show API levels of quality. To determine the preferred viscosity for your
vehicle's diesel engine, see Engine Oil0235.
Hydraulic Brake Booster (If
Equipped) DEXRON
®-VI Automatic Transmission Fluid.
Power Steerig Fluid DEXRON
®-VI Automatic Transmission Fluid.
Rear Axle Multi purpose gear oil SAE80W-90 GL-5, SAE90 GL-5
Rear Axle
(Limited slip differential (LSD)) Multi purpose gear oil SAE80W-90 GL-5, SAE90 GL-5 for limited slip
differential together with limited slip differential lubricant additive (GM
Part No. 88900330) or equivalent.
Windshield Washer Solvent Automotive windshield washer fluid that meets regional freeze protection
requirements.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
368 Index
Fluid (cont'd)Power Steering . . . . . . . . . . . . . . . 252
Washer . . . . . . . . . . . . . . . . . . . . . . . 252
Frequency Statement
Radio . . . . . . . . . . . . . . . . . . . . . . . . . 362
Front Seat Position Seats Adjustment . . . . . . . . . . . . . . . . . . . . . 26
Fuel Biodiesel . . . . . . . . . . . . . . . . . . . . . 219
Cold Weather Operation . . . . . . 221
Diesel Engines . . . . . . . . . . . . . . . 218
Economy, Driving for Better . . . 129
Filling the Tank . . . . . . . . . . . . . . . 225
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Running out of Fuel . . . . . . . . . . . 224
Water in Fuel . . . . . . . . . . . . . . . . . 221
Fuel for Diesel Engines . . . . . . . . . 218
G
Gauges
Diesel Exhaust Fluid (DEF) . . . . . 60
Engine Coolant Temperature . . . 60
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Odometer . . . . . . . . . . . . . . . . . . . . . . . 58
Speedometer . . . . . . . . . . . . . . . . . . . 58
Tachometer . . . . . . . . . . . . . . . . . . . . . 59
Trip Odometer . . . . . . . . . . . . . . . . . . 58 Gauges (cont'd)
Warning Lights and
Indicators . . . . . . . . . . . . . . . . . . . . . 56
General Information
Vehicle Care . . . . . . . . . . . . . . . . . . 230
Getting In and Out of the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 17
Glove Box . . . . . . . . . . . . . . . . . . . . . . . 43
GM Mobility Reimbursement Program . . . . . . . . . . . . . . . . . . . . . . . 358
H
Hazard Warning Flashers . . . . . . . . 82
HeadlampsAiming . . . . . . . . . . . . . . . . . . . . . . . . 267
Bulb Replacement . . . . . . . 267, 270
Daytime Running Lamps(DRL) Indicator Light . . . . . . . . . . 69
Flash-to-Pass . . . . . . . . . . . . . . . . . . . 81
High-Beam On Light . . . . . . . . . . . . 69
High/Low Beam Changer . . . . . . . 81
Heated Mirrors . . . . . . . . . . . . . . . . . . . 22
Heater Engine . . . . . . . . . . . . . . . . . . . . . . . . 163
Heating . . . . . . . . . . . . . . . . . . . . . . . . . 121
High Idle System . . . . . . . . . . . . . . . 165
High-Beam On Light . . . . . . . . . . . . . 69
Hill and Mountain Roads . . . . . . . . 141 Hooks
Shopping Bag . . . . . . . . . . . . . . . . . . 45
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
I
Idle Shutdown . . . . . . . . . . . . . . . . . . 164
Idle Shutdown Light . . . . . . . . . . . . . 68
Ignition Positions . . . . . . . . . . . . . . . 157
Information Publication Ordering . . . . . . . . . . 362
Information on Loading the
Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 46
Instrument Cluster . . . . . . . . . . . . . . . 57
Instrument Panel Storage Area . . . . . . . . . . . . . . . . . . . 43
Instrument Panel
Overview . . . . . . . . . . . . . . . . . 8, 10, 11
Introduction . . . . . . . . . . . . . . . . . . . . . . . 2
J
Jump Starting - North America . . . . . . . . . . . . . . . . . . . . . . . 301
K
Keyless EntryRemote (RKE) System . . . . . . . . . 14
Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
372 Index
Ventilation, Air . . . . . . . . . . . . . . . . . . 124
Visors . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
W
Wait to Start Light . . . . . . . . . . . . . . . 67
WarningBrake System Light . . . . . . . . . . . . . 62
Caution and Danger . . . . . . . . . . . . . 3
Warning Buzzers . . . . . . . . . . . . . . . . 79
Warning Lights, Gauges, and Indicators . . . . . . . . . . . . . . . . . . . . . . 56
Warnings
Hazard Flashers . . . . . . . . . . . . . . . . 82
Washer Fluid . . . . . . . . . . . . . . . . . . . 252
Water in Fuel . . . . . . . . . . . . . . . . . . . 221
Wheels and Tires . . . . . . . . . . . . . . . 285
Windows Power . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Windshield Wiper/Washer . . . . . . . . . . . . . . . . . . 54
Winter
Driving . . . . . . . . . . . . . . . . . . . . . . . . 142
Winter Cover . . . . . . . . . . . . . . . . . . . 163
Wiper Blade Replacement . . . . . . 265