2020 CHEVROLET LOW CAB FORWARD power steering fluid

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 255
Another characteristic of the HBB
system is that the brake pedal may
be pressed easily to the floor with
the vehicle at a stop. This is not a
sign of malfunction.
When the engine is running, the
system automatically charges the
accumulator whenever pressure has
been reduced after braking. Auto
charge may be activated without
braking, depending on temperature
changes in the accumulator. During
auto charge, a hissing and clicking
sound can be heard. This is not a
malfunction.
With the engine running, a booming
sound can be heard during hard
braking. This comes from the
brake-fluid pump. It is not a
malfunction.
Applying continuous hard braking
for a long time will lead to
considerable temperature rise in the
HBB pump. Such overworking of the
brakes is best avoided.Vacuum or hydraulic power
assisted brakes
If the engine stops, do not pump the
brakes. The system is designed to
stop the vehicle with reserve power
assist if the brake pedal is held
down. This reserve is greatly
reduced each time you apply and
release the brakes. If, when you
turn the steering wheel during
braking, the vehicle does not turn,
release some pressure from the
brake pedal.
In a Vehicle Equipped with an
HBB, Do Not Keep the Brake
Pedal Pressed for an Extended
Period
Caution
Failure to follow the above
instruction will cause the oil inside
the HBB oil pump to get very hot.
This could damage the HBB tank
and deteriorate seals and also
could cause damage to the HBB
oil pump, HBB unit and/or HBB
(Continued)
Caution (Continued)
hosing. Eventual leakage of HBB
oil, sudden increase in brake
pedal resistance and fire could
unexpectedly result in a crash.
Hydraulic Brake Booster (HBB)
Fluid (5500HD/5500XD Series)
The HBB system has been
designed to use Dexron VI ATF
fluid. If any other fluid is used with
this system, rubber components
may be damaged, oil may leak and
the system may malfunction. It is
important to remember that the fluid
used in the hydro-booster is
completely different in
characteristics from the brake fluid
used in the master and wheel
cylinders.
If hydro-booster fluid and brake fluid
from the master cylinder are
mistakenly mixed together and
used, rubber components will
deteriorate as a result of insufficient
lubrication. Any resultant oil leakage
or system malfunction can in turn

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Service and Maintenance 323
No. Service Interval16 000 km/10,000 mi
24 000 km/15,000 mi
32 000 km/20,000 mi
48 000 km/30,000 mi
64 000 km/40,000 mi
72 000 km/45,000 mi
80 000 km/50,000 mi
96 000 km/60,000 mi
112 000 km/70,000 mi
120 000 km/75,000 mi
128 000 km/80,000 mi
144 000 km/90,000 mi
160 000 km/100,000 mi
168 000 km/105,000 mi
176 000 km/110,000 mi
Service intervals
months or
kilometers
(miles)
whichever
occurs first (1)
26 Differential gear oil I - I R I - I R I - I R I - I or every
24 months
27 Power steering fluid - - - R - - - R - - - R - - - or every
24 months
28 Power steering oil hoses - - - - - - R - - - - - R - - or every
24 months
29 Steering wheel free
play (4) Every 10 400 km (6,500 miles): I
30 Steering gear box torque - - T - T - - T - - T - T - - or every
12 months
31 Drive shaft flange torque T - T T T - T T T - T T T - T or every
12 months
32 Drive shaft lubrication L - L L L - L L L - L L L - L or every
12 months
33 Leaf spring U-bolt
torque (4) T - T T T - T T T - T T T - T

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
328 Service and Maintenance
21. Brake Fluid :Check the fluid in
the brake fluid reservoir every
16 000 km (10,000 miles). Replace
the fluid every 48 000 km
(30,000 miles).
22. Hydraulic Brake Booster Fluid
(5500HD, 5500XD models) :
Replace Dexron VI ATF fluid every
24 months or 30,000 miles
(48,000 km), whichever occurs first.
23. Brake Line and Hoses : Check
lines and hoses for proper hook-up,
binding, leaks, cracks, chafing, etc.
every 32 000 km (20,000 miles).
Any questionable parts should be
replaced or repaired at once. When
rubbing or wear is noted on lines or
hoses, the cause must be corrected
at once.
24. Parking Brake Cable : Check
the parking brake cable every
16 000 km (10,000 miles) or
12 months whichever occurs first.
25. Automatic Transmission
Fluid : Check the automatic
transmission fluid level at each engine oil change and replace fluid
every 48 000 km (30,000 miles). Do
not overfill.
26. Differential Gear Oil :
Replace
lubricant every 48 000 km
(30,000 miles). Check lubricant level
every 16,000 km (10,000 miles) or
every 12 months, and add lubricant
to within 0 to 10 mm (0 to 0.4 inch)
of the bottom edge of the filler hole
if necessary.
27. Power Steering Fluid :
Replace power steering fluid every
24 months or 48 000 km
(30,000 miles), whichever occurs
first.
28. Power Steering Oil Hoses :
Replace power steering oil hoses
every 24 months or 80 000 km
(50,000 miles), whichever occurs
first.
29. Steering Wheel Free Play :
Check steering wheel free play after
the first 1 040 km (650 miles) and
then every 10 400 km (6,500 miles).
Steering wheel free play
10-50 mm (0.39-1.97 in) 30. Steering Gear Box Torque :
Retighten the attaching bolts of the
steering gear box to the specified
torque every 12 months or every
32 000 km (20,000 miles) whichever
occurs first.
Steering gear box tightening torque
103 Y(76 lb·ft)
31. Driveshaft Flange Torque :
Check the fixing bolts of driveshaft
flange for looseness or damage
after the first 16 000 km
(10,000 miles). Driveshaft flange tightening torque
103Y(76 lb·ft)
32. Driveshaft Lubrication :
Lubricate the grease fitting on the
center bearing, as well as each
universal joint and spline coupling
every 12 months or 16 000 km
(10,000 miles) whichever occurs
first.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Service and Maintenance 331
Recommended Daily
(Pre-operation) Inspections
These checks are in addition to, not
instead of, any legally required daily
inspections. See related topics
under "Maintenance Schedule",
especially if problems are found.
For safe and comfortable driving,
keep record of the distances driven
and the condition of the vehicle
during operation. Perform
inspections at appropriate intervals,
and perform maintenance in
accordance with the findings of the
inspections. If an inspection reveals
an abnormality or there was an
abnormality the previous time the
vehicle was driven, have the vehicle
repaired by the nearest dealer
before it is driven again.1. Components that showed abnormalities during the
previous operation
.Check components that
showed abnormalities
during the previous
operation 2. Checks performed at the
engine
.Fan belt looseness and
damage
. Engine oil level
. Engine coolant level
. Power steering fluid level
3. Checks performed from the driver's seat
.Brake fluid level
. Brake pedal free play
. Operation of meters,
gauges and warning/
indicator lights
. Engine startability,
abnormal noise and color of
exhaust gases
. Parking brake lever stroke
. Windshield washer fluid
spray condition and
windshield wiper
effectiveness
. Windshield washer fluid
level .
Steering wheel position and
free play
. Operation of horn and turn
signal lights
. Door lock operation
4. Checks performed during a walk around the vehicle
.Illumination, flashing,
contamination, damage and
obstruction of lights
. Contamination, damage ad
obstruction of windows,
mirrors and reflectors
. Leaf spring damage
. Oil, engine coolant, fuel,
brake fluid and power
steering fluid leaks
. Water separator
5. Checking wheels and tires .Air pressure
. Cracks and other damage
. Abnormal wear
. Tread depth

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
332 Service and Maintenance
.Mounting condition of all
wheel nuts
6. Checks performed after the engine startup
.Oil, engine coolant, fuel,
brake fluid and power
steering fluid leaks
. Inspect the exhaust system,
checking that the tailpipe is
clear
7. Checks performed while driving the vehicle
.Brake effectiveness
. Engine abnormal noises
Keep the Floor Around the Driver
Seat Clean and Tidy
{Warning
It is extremely dangerous to have
empty cans, empty bottles,
or other items rolling around on
the floor because they could get
trapped under the brake pedal
and prevent brake application. (Continued)
Warning (Continued)
For proper pedal operation, it is
also essential to lay floor mats
properly. Incorrectly installed floor
mats would hinder free movement
of the pedals.
Do not use the dashboard pocket
or the top of the dashboard as a
place to put items that could roll,
which could interfere with your
driving. You and others could be
seriously injured.
Choose Your Footwear Suitable
for Driving
{Warning
Choose footwear that ensures
proper operation of pedals when
driving the vehicle. Use of
footwear unsuitable for driving
may cause an accident. The
driver could be seriously injured
when not wearing the proper
footwear.
Electrical System
Following the after-delivery service,
it is the owner's responsibility to
check all wiring periodically for
cracked, chafed or oil-soaked
insulation and maintain it in a clean
and tight condition to ensure
satisfactory operation of the
electrical system.
Headlights and Turn Signal
Lights
Turn the engine control switch to the
"ON" position, and then check the
way in which the headlights, turn
signal lights, and other exterior
lights come on and flash. In
addition, press the brake pedal to
confirm whether the stop lights
come on, and shift the transmission
to "R" position to confirm whether
the back up lights come on. Also
examine the lights for discoloration,
damage, and looseness.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
352 Technical Data
Limited slip differential
lubricant additive4500HD/4500XD:
0.5 L (1.06 pt)*5
5500HD/5500XD:0.6 L (1.27 pt)*5
Fuel
Fuel tank capacity
*6113 L (30.0 gal)
125 L (33.0 gal)
Diesel Exhaust Fluid (DEF)
DEF tank capacity 16.0 L (4.23 gal) Steering
Steering wheel free play 10–50 mm (0.39–1.97 in)
Power steering fluid capacity 1.5 L (1.6 qt) Wheel
Wheel alignment
Toe-in –2 to 2 mm (–0.08 to 0.08 in)
Camber 0°15’
Caster LH 2°50’, RH 3°40’
King pin 12°
Wheel hub bearing grease capacity 0.11 kg (0.24 lb)
Wheel stud nut torque : Front and rear 500 Y(50 kgf m/362 lb ft)

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
368 Index
Fluid (cont'd)Power Steering . . . . . . . . . . . . . . . 252
Washer . . . . . . . . . . . . . . . . . . . . . . . 252
Frequency Statement
Radio . . . . . . . . . . . . . . . . . . . . . . . . . 362
Front Seat Position Seats Adjustment . . . . . . . . . . . . . . . . . . . . . 26
Fuel Biodiesel . . . . . . . . . . . . . . . . . . . . . 219
Cold Weather Operation . . . . . . 221
Diesel Engines . . . . . . . . . . . . . . . 218
Economy, Driving for Better . . . 129
Filling the Tank . . . . . . . . . . . . . . . 225
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Running out of Fuel . . . . . . . . . . . 224
Water in Fuel . . . . . . . . . . . . . . . . . 221
Fuel for Diesel Engines . . . . . . . . . 218
G
Gauges
Diesel Exhaust Fluid (DEF) . . . . . 60
Engine Coolant Temperature . . . 60
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Odometer . . . . . . . . . . . . . . . . . . . . . . . 58
Speedometer . . . . . . . . . . . . . . . . . . . 58
Tachometer . . . . . . . . . . . . . . . . . . . . . 59
Trip Odometer . . . . . . . . . . . . . . . . . . 58 Gauges (cont'd)
Warning Lights and
Indicators . . . . . . . . . . . . . . . . . . . . . 56
General Information
Vehicle Care . . . . . . . . . . . . . . . . . . 230
Getting In and Out of the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 17
Glove Box . . . . . . . . . . . . . . . . . . . . . . . 43
GM Mobility Reimbursement Program . . . . . . . . . . . . . . . . . . . . . . . 358
H
Hazard Warning Flashers . . . . . . . . 82
HeadlampsAiming . . . . . . . . . . . . . . . . . . . . . . . . 267
Bulb Replacement . . . . . . . 267, 270
Daytime Running Lamps(DRL) Indicator Light . . . . . . . . . . 69
Flash-to-Pass . . . . . . . . . . . . . . . . . . . 81
High-Beam On Light . . . . . . . . . . . . 69
High/Low Beam Changer . . . . . . . 81
Heated Mirrors . . . . . . . . . . . . . . . . . . . 22
Heater Engine . . . . . . . . . . . . . . . . . . . . . . . . 163
Heating . . . . . . . . . . . . . . . . . . . . . . . . . 121
High Idle System . . . . . . . . . . . . . . . 165
High-Beam On Light . . . . . . . . . . . . . 69
Hill and Mountain Roads . . . . . . . . 141 Hooks
Shopping Bag . . . . . . . . . . . . . . . . . . 45
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
I
Idle Shutdown . . . . . . . . . . . . . . . . . . 164
Idle Shutdown Light . . . . . . . . . . . . . 68
Ignition Positions . . . . . . . . . . . . . . . 157
Information Publication Ordering . . . . . . . . . . 362
Information on Loading the
Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 46
Instrument Cluster . . . . . . . . . . . . . . . 57
Instrument Panel Storage Area . . . . . . . . . . . . . . . . . . . 43
Instrument Panel
Overview . . . . . . . . . . . . . . . . . 8, 10, 11
Introduction . . . . . . . . . . . . . . . . . . . . . . . 2
J
Jump Starting - North America . . . . . . . . . . . . . . . . . . . . . . . 301
K
Keyless EntryRemote (RKE) System . . . . . . . . . 14
Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
370 Index
P
ParkingBrake . . . . . . . . . . . . . . . . . . . . . . . . . .211
Over Things That Burn . . . . . . . 167
Passenger Compartment Air
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Perchlorate Materials Requirements, California . . . . . . 230
Phone
Bluetooth . . . . . . . . . . . . . . . . . . . . . . 111
Port USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Power
Door Locks . . . . . . . . . . . . . . . . . . . . . 21
Outlets . . . . . . . . . . . . . . . . . . . . . . . . . 55
Reduced Engine Light . . . . . . . . . . 69
Steering Fluid . . . . . . . . . . . . . . . . . 252
Windows . . . . . . . . . . . . . . . . . . . . . . . 23
Power Take-Off (PTO) . . . . . . . . . . 227
Pregnancy, Using Seat Belts . . . . 35
Privacy Vehicle Data Recording . . . . . . . 363
Proposition
65 Warning,
California . . . . . . . . . . . .230, 259, 301, Back CoverPublication Ordering
Information . . . . . . . . . . . . . . . . . . . . 362
R
Radio Frequency Statement . . . . 362
Radio Reception . . . . . . . . . . . . . . . . . 89
Radios
AM-FM Radio . . . . . . . . . . . . . . . . . . . 85
Rear Axle . . . . . . . . . . . . . . . . . . 261, 262
Rear Seats . . . . . . . . . . . . . . . . . . . . . . 30
Rear Storage . . . . . . . . . . . . . . . . . . . . 45
Recommended Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . 339
Reduced Engine Power Light . . . . 69
Reimbursement Program, GM Mobility . . . . . . . . . . . . . . . . . . . 358
Remote Keyless Entry (RKE)
System . . . . . . . . . . . . . . . . . . . . . . . . . 14
Replacement Parts Maintenance . . . . . . . . . . . . . . . . . . 341
Reporting Safety Defects
General Motors . . . . . . . . . . . . . . . 363
U.S. Government . . . . . . . . . . . . . 363
Roads Driving, Wet . . . . . . . . . . . . . . . . . . 140
Roadside Assistance
Program . . . . . . . . . . . . . . . . . . . . . . . 358
Roofmarker Lamps . . . . . . . . . . . . . 274 Rotation, Tires . . . . . . . . . . . . . . . . . . 297
Routing, Engine Drive Belt . . . . . . 355
Running out of Fuel . . . . . . . . . . . . . 224
Running the Vehicle While
Parked . . . . . . . . . . . . . . . . . . . . . . . . 170
S
Safety Defects ReportingGeneral Motors . . . . . . . . . . . . . . . 363
U.S. Government . . . . . . . . . . . . . 363
Safety System Check . . . . . . . . . . . . 37
Scheduling Appointments . . . . . . . 359
Seat Belts . . . . . . . . . . . . . . . . . . . . . . . 31 Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Extender . . . . . . . . . . . . . . . . . . . . . . . . 37
Lap Belt . . . . . . . . . . . . . . . . . . . . . . . . 36
Reminders . . . . . . . . . . . . . . . . . . . . . . 60
Three-Point . . . . . . . . . . . . . . . . . . . . . 33
Use During Pregnancy . . . . . . . . . . 35
Seats Position, Front . . . . . . . . . . . . . . . . . . 26
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Security Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 21
Selector Lever . . . . . . . . . . . . . . . . . . 205
Service . . . . . . . . . . . . . . . . . . . . . . . . . 126 Accessories andModifications . . . . . . . . . . . . . . . . 230