Table of contents
Safety information............................1-1
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument and control functions....3-1
Main switch/steering lock ...............3-1
Indicator lights and warning
lights ............................................3-2
Multi-function meter unit .................3-4
Handlebar switches.......................3-12
Clutch lever ...................................3-13
Shift pedal .....................................3-13
Brake lever ....................................3-14
Brake pedal ...................................3-14
ABS ...............................................3-15
Fuel tank cap.................................3-16
Fuel................................................3-16
Fuel tank overflow hose ................3-18
Catalytic converter ........................3-18
Seats .............................................3-19
Sidestand ......................................3-20
Ignition circuit cut-off system........3-21
For your safety – pre-operation
checks...............................................4-1
Operation and important riding
points.................................................5-1
Starting the engine ..........................5-2
Shifting ............................................5-3
Tips for reducing fuel
consumption ................................5-4
Engine break-in ...............................5-4
Parking ............................................5-5
Periodic maintenance and
adjustment........................................6-1
Owner’s tool kit ...............................6-2
Periodic maintenance chart for the
emission control system ..............6-3
General maintenance and
lubrication chart ...........................6-4
Removing and installing cowlings ...6-7Checking the spark plug ................. 6-9
Engine oil and oil filter element ..... 6-10
Why Yamalube .............................. 6-12
Coolant ......................................... 6-13
Replacing the air filter element
and cleaning the check hose..... 6-14
Adjusting the engine idling
speed......................................... 6-15
Adjusting the throttle grip free
play ............................................ 6-15
Valve clearance ............................. 6-16
Tires .............................................. 6-17
Cast wheels .................................. 6-19
Adjusting the clutch lever free
play ............................................ 6-20
Checking the front brake lever
free play ..................................... 6-21
Adjusting the brake pedal free
play ............................................ 6-21
Brake light switches ...................... 6-22
Checking the front and rear brake
pads........................................... 6-22
Checking the brake fluid level....... 6-23
Changing the brake fluid............... 6-24
Drive chain slack ........................... 6-25
Cleaning and lubricating the drive
chain .......................................... 6-26
Checking and lubricating the
cables ........................................ 6-27
Checking and lubricating the
throttle grip and cable ............... 6-27
Checking and lubricating the
brake and shift pedals ............... 6-28
Checking and lubricating the
brake and clutch levers ............. 6-28
Checking and lubricating the
sidestand ................................... 6-29
Lubricating the swingarm pivots... 6-29
Checking the front fork ................. 6-30
Checking the steering ................... 6-30
Checking the wheel bearings ....... 6-31
Battery .......................................... 6-31
Replacing the fuses ...................... 6-33
Vehicle lights ................................. 6-34
Tail/brake light .............................. 6-34
UB5GE0E0.book Page 1 Thursday, August 23, 2018 10:05 AM
Description
2-1
2
EAU63371
Left view
5 9678
23,4 1
1. Fuel tank cap (page 3-16)
2. Battery (page 6-31)
3. Fuses (page 6-33)
4. Owner’s tool kit (page 6-2)
5. Sidestand (page 3-20)
6. Air filter check hose
7. Shift pedal (page 3-13)
8. Idle adjusting screw (page 6-15)
9. Coolant reservoir (page 6-13)
UB5GE0E0.book Page 1 Thursday, August 23, 2018 10:05 AM
Operation and important riding points
5-4
5
EAU16811
Tips for reducing fuel con-
sumption
Fuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
Shift up swiftly, and avoid high en-
gine speeds during acceleration.
Do not rev the engine while shift-
ing down, and avoid high engine
speeds with no load on the en-
gine.
Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU16831
Engine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1000 km (600 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1000 km (600 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU16983
0–500 km (0–300 mi)
Avoid prolonged operation above 5000
r/min.
After every hour of operation, stop the
engine, and then let it cool for five to
ten minutes.
Vary the engine speed from time to
time. Do not operate the engine at one
set throttle position.
500–1000 km (300–600 mi)
Avoid prolonged operation above 7500
r/min.
Rev the engine freely through the
gears, but do not use full throttle at any
time. NOTICE: After 1000 km (600 mi)
of operation, the engine oil must be
changed, the oil filter cartridge or el-
ement replaced, and the oil strainer
cleaned.
[ECA10322]
UB5GE0E0.book Page 4 Thursday, August 23, 2018 10:05 AM
Specifications
8-1
8
Dimensions:
Overall length:
1990 mm (78.3 in)
Overall width:
755 mm (29.7 in)
Overall height:
1140 mm (44.9 in)
Seat height:
820 mm (32.3 in)
Wheelbase:
1325 mm (52.2 in)
Ground clearance:
160 mm (6.30 in)
Minimum turning radius:
2.9 m (9.51 ft)
Weight:
Curb weight:
142 kg (313 lb)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train:
SOHC
Number of cylinders:
Single cylinder
Displacement:
124 cm³
Bore × stroke:
52.0 × 58.6 mm (2.05 × 2.31 in)
Starting system:
Electric starter
Engine oil:
Recommended brand:
SAE viscosity grades:
10W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Oil change:
0.85 L (0.90 US qt, 0.75 Imp.qt)
With oil filter removal:
0.95 L (1.00 US qt, 0.84 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark):
0.15 L (0.16 US qt, 0.13 Imp.qt)
Radiator (including all routes):
0.49 L (0.52 US qt, 0.43 Imp.qt)
Fuel:
Recommended fuel:
Premium unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity:
11 L (2.9 US gal, 2.4 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal, 0.66 Imp.gal)
Fuel injection:
Throttle body:
ID mark:
B5G1 00
Drivetrain:
Gear ratio:
1st:
2.833 (34/12)
2nd:
1.875 (30/16)
3rd:
1.364 (30/22)
4th:
1.143 (24/21)
5th:
0.957 (22/23)
6th:
0.840 (21/25)
Front tire:
Type:
Tubeless
Size:
100/80-17M/C 52S
Manufacturer/model:
MICHELIN PILOT STREET
Rear tire:
Type:
Tubeless
Size:
140/70-17M/C 66S
Manufacturer/model:
MICHELIN PILOT STREET
Loading:
Maximum load:
178 kg (392 lb)
UB5GE0E0.book Page 1 Thursday, August 23, 2018 10:05 AM
10-1
10
Index
A
ABS ....................................................... 3-15
ABS warning light ................................... 3-3
Air filter element and check hose,
replacing and cleaning ....................... 6-14
B
Battery .................................................. 6-31
Brake and clutch levers, checking and
lubricating ........................................... 6-28
Brake and shift pedals, checking and
lubricating ........................................... 6-28
Brake fluid, changing ............................ 6-24
Brake fluid level, checking .................... 6-23
Brake lever ............................................ 3-14
Brake light switches.............................. 6-22
Brake pedal........................................... 3-14
Brake pedal free play, adjusting ........... 6-21
C
Cables, checking and lubricating ......... 6-27
Care ........................................................ 7-1
Catalytic converter ................................ 3-18
Clutch lever ........................................... 3-13
Clutch lever free play, adjusting ........... 6-20
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-2
Cowlings, removing and installing .......... 6-7
D
Data recording, vehicle ........................... 9-3
Diagnostic connectors ............................ 9-2
Dimmer/Pass switch ............................. 3-12
Drive chain, cleaning and lubricating .... 6-26
Drive chain slack................................... 6-25
E
Engine break-in....................................... 5-4
Engine idling speed .............................. 6-15
Engine oil and oil filter element ............. 6-10
Engine serial number .............................. 9-1
Engine stop switch ............................... 3-12
Engine trouble warning light ................... 3-3
F
Front and rear brake pads, checking.... 6-22
Front brake lever free play, checking ... 6-21
Front fork, checking .............................. 6-30
Fuel ....................................................... 3-16
Fuel consumption, tips for reducing ....... 5-4
Fuel tank cap ........................................ 3-16
Fuel tank overflow hose ........................ 3-18
Fuses, replacing.................................... 6-33
H
Handlebar switches .............................. 3-12High beam indicator light ....................... 3-2
Horn switch .......................................... 3-12
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system............... 3-21
Indicator lights and warning lights ......... 3-2
L
License plate light bulb, replacing........ 6-35
M
Main switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-4
N
Neutral indicator light ............................. 3-2
P
Parking ................................................... 5-5
Part locations ......................................... 2-1
S
Safety information .................................. 1-1
Seats .................................................... 3-19
Shifting ................................................... 5-3
Shift pedal ............................................ 3-13
Shift timing indicator light....................... 3-3
Sidestand ............................................. 3-20
Sidestand, checking and lubricating .... 6-29
Spark plug, checking ............................. 6-9
Specifications ......................................... 8-1
Starting the engine ................................. 5-2
Start switch .......................................... 3-12
Steering, checking................................ 6-30
Storage ................................................... 7-4
Supporting the motorcycle................... 6-36
Swingarm pivots, lubricating ................ 6-29
T
Tail/brake light ...................................... 6-34
Throttle grip and cable, checking and
lubricating .......................................... 6-27
Throttle grip free play, adjusting........... 6-15
Tires ...................................................... 6-17
Tool kit.................................................... 6-2
Troubleshooting ................................... 6-36
Troubleshooting charts ........................ 6-37
Turn signal indicator light ....................... 3-2
Turn signal light bulb, replacing ........... 6-35
Turn signal switch ................................ 3-12
UB5GE0E0.book Page 1 Thursday, August 23, 2018 10:05 AM